Double deck रोल बनाना machine can produce two different profile drawings, which can save more space and money compared with two different machines, the material thickness range 0.3-0.8mm or 0.12-0.4mm, material PPGI, stainless steel and galvanized steel
You can choose two different profile drawings such as:
- Roof sheet and corrugated sheet
- Wall sheet and corrugated sheet
- Roof sheet and wall sheet
- Glazed tile and roof sheet
- Glazed tile and corrugated sheet
The double layer roll forming machine can not work at the same time, one time only produce one layer profile. There is one clutch as one side of the machine, and you just move one handle wheel to make other layer profile, it takes few seconds, and the whole line only need one person to operate, it is very easy
Uncoiling——Roll forming—Hydraulic cutting—Products collecting
|5 tons manual decoiler||1 सेट|
|गाइड के साथ खिलाना||1 सेट|
|मुख्य रोल बनाने की मशीन||1 सेट|
|पीएलसी नियंत्रण बॉक्स||एक इकाई|
|हाइड्रोलिक काटने का उपकरण||एक इकाई|
|2m passive table||2 यूनिट|
|स्पेयर पार्ट्स||1 पैकेज|
|सुरक्षा कवच||1 सेट|
0.11-0.3mm for corrugate,0.3-0.8mm for trapezoidal sheet, Colored Steel / Galvanized Steel Coil
|2||बनाने की गति||m/min||8-15|
Upper layer is about 22 stations
Lower layer is about 20 stations
45# स्टील, क्रोम के साथ लेपित
|5||Shaft material and diameter||मिमी||
Ф75 45# steel, coated with chrome
|6||मुख्य मोटर शक्ति||Kw||7.5|
|7||हाइड्रोलिक काटने की शक्ति||Kw||4|
380 वी, 50 हर्ट्ज, 3 चरण
काटने की सामग्री
टच स्क्रीन के साथ पीएलसी
|13||Main machine weight||T||10T|
|Note:main motor, hydraulic station and control box is under machine frame to save place, touch screen hang over|
प्रत्येक रचना का विवरण
1. Uncoiler: 5 tons manual de-coiler
- कुंडल भीतरी व्यास: ￠460-520mm
- Max out diameter of the coil: ￠1250mm
- Max Coil Width: 1250mm
2. Hydraulic Cutting
- कटिंग मोशन: मुख्य मशीन रुक जाती है और फिर अपने आप कट जाती है। काटने के बाद, मुख्य मशीन अपने आप फिर से शुरू हो जाती है।
- ब्लेड की सामग्री: CR12Mov गर्मी उपचार के साथ
- लंबाई मापने: स्वचालित रूप से
- The cutting thickness:0.5-1.0mm
- Hydraulic Station Power: 4kw
3. 2 meters passive table
- It adopts welded steel and supported roller to transmit the products.
- Size: 2000*1300*800mm
4. Control Box
- बिजली आपूर्तिकर्ता: 380 वी, 50 हर्ट्ज, 3 चरण
- लंबाई और मात्रा माप स्वचालित रूप से;
- पीएलसी द्वारा नियंत्रित लंबाई और मात्रा
- लंबाई की अशुद्धि को आसानी से संशोधित किया जा सकता है।
- नियंत्रण कक्ष: बटन-प्रकार स्विच और टच स्क्रीन
- लंबाई की इकाई: मिलीमीटर (नियंत्रण कक्ष पर स्विच किया गया)
What is deck roll forming machine?
Deck roll forming machine, also known as a metal deck roll forming machine or steel deck roll forming machine, is a specialized industrial equipment used in the construction industry to manufacture metal decking panels or sheets. Metal decking panels are commonly used as structural components in buildings, especially for constructing floors, roofs, and mezzanines.
The deck roll forming machine takes a coil of metal, typically steel, and processes it through a series of rollers and dies. These rollers and dies gradually shape the metal into a specific profile, which is the desired shape and design of the metal decking panel. The process of passing the metal through the rollers and dies is known as roll forming.
The machine is equipped with various stations, such as decoiling, leveling, punching, roll forming, cutting, and stacking stations. Each station performs a specific function in the overall manufacturing process. The metal coil is fed into the machine, and it goes through these stations to undergo the necessary operations to produce the final metal decking panel.
The deck roll forming machine is capable of producing metal decking panels with consistent shapes, sizes, and profiles. It offers advantages such as high production efficiency, precision, and customization options. The resulting metal decking panels are durable, lightweight, and have excellent load-bearing capabilities, making them suitable for various construction applications.
Overall, a deck roll forming machine plays a crucial role in the manufacturing of metal decking panels, providing an efficient and automated solution for producing these essential components used in the construction industry.
advantage of double deck roll forming machine
Double deck roll forming machines offer several advantages over single deck machines. Here are some key advantages:
- Increased production efficiency: Double deck roll forming machines have two sets of roll forming stations, allowing for simultaneous forming of two different profiles or two layers of the same profile. This results in higher production efficiency compared to single deck machines, as it reduces the time required to form multiple profiles.
- Space-saving design: By utilizing two levels of roll forming stations within the same machine, a double deck roll forming machine requires less floor space compared to having two separate single deck machines. This is particularly beneficial in factories or workshops with limited space.
- Versatility: Double deck roll forming machines offer greater versatility in producing a wide range of profiles. They can handle different profile shapes, sizes, and materials on each deck, allowing for increased flexibility in manufacturing various products. This versatility makes the machine suitable for diverse industries and applications.
- Cost savings: While the initial investment in a double deck roll forming machine may be higher than a single deck machine, the overall cost savings can be significant. With increased production efficiency and the ability to produce multiple profiles simultaneously, the machine helps reduce labor costs, energy consumption, and maintenance expenses, leading to long-term savings.
- Enhanced production capacity: With two levels of roll forming stations, double deck machines can accommodate higher production volumes compared to single deck machines. This is especially beneficial for industries with large-scale manufacturing requirements or tight production deadlines.
- Improved quality control: Double deck roll forming machines offer better quality control as they allow for precise and consistent forming of profiles. Each deck can be independently adjusted to ensure accurate dimensions, tight tolerances, and high-quality end products.
It’s important to note that the advantages listed above are general benefits associated with double deck roll forming machines. The specific advantages may vary depending on the machine’s design, features, and the requirements of the production process.
What are the main application areas of metal deck roll forming machine?
Metal deck roll forming machines are primarily used in the construction industry for the production of metal decks or floor decking systems. These metal decks are commonly used as structural components in various applications. Here are the main application areas of metal deck roll forming machines:
- Commercial and Industrial Buildings: Metal decks produced by roll forming machines are widely used in commercial and industrial buildings for constructing floors, roofs, and mezzanine levels. The metal decks provide structural support, stability, and a platform for the installation of flooring materials.
- Multistory Buildings and High-Rise Structures: Metal decks play a crucial role in the construction of multistory buildings and high-rise structures. They provide a strong, lightweight, and durable platform for supporting concrete slabs, reinforcing them, and distributing loads across the structure. Metal decks improve the overall structural integrity and load-bearing capacity of the building.
- Composite Floor Systems: Metal decks are often used as part of composite floor systems, where they work in conjunction with concrete. The metal deck acts as a formwork during the concrete pouring process and later serves as a permanent structural component. This combination of metal decks and concrete creates efficient and robust composite floors.
- Roofing Systems: Metal decks produced by roll forming machines are used as a base for roofing systems. They provide a stable and secure foundation for various roofing materials, such as insulation, membranes, and waterproofing layers. Metal decks also contribute to the overall fire resistance and energy efficiency of the roofing system.
- Bridge Construction: Metal decks are utilized in bridge construction for forming bridge decks. They offer a lightweight and economical solution that helps reduce the overall weight of the bridge structure. Metal decks provide strength, durability, and resistance to corrosion, making them suitable for both pedestrian and vehicular bridges.
- Infrastructure and Industrial Projects: Metal decks find application in various infrastructure and industrial projects, including warehouses, factories, distribution centers, and storage facilities. They provide a robust and reliable flooring system that can withstand heavy loads, foot traffic, and equipment operations.
- Retrofitting and Renovation: Metal decks are also used in retrofitting and renovation projects to strengthen existing structures or convert them into multi-story buildings. Metal decks can be installed on top of existing structures, providing an additional floor and enhancing the overall stability and load-bearing capacity.
These are the main application areas of metal deck roll forming machines. However, it’s worth noting that the specific applications may vary depending on regional construction practices and building codes.