Aluminium PPGI Rain gutter roll forming machine

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Aluminium PPGI Rain gutter roll forming machine produces half round gutters and rectangular gutters in different lengths and sizes, also custom shapes can be produced depending on the client’s requirement. A visualized touchscreen display allows for easy operation of the machine. The entered parameters can be saved separately for each gutter profile, enabling quick retooling, operation is very easy, only need one person to handle this machine.

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Description

Aluminium PPGI Rain gutter roll forming machine produces half round gutters and rectangular gutters in different lengths and sizes, also custom shapes can be produced depending on the client’s requirement. A visualized touchscreen display allows for easy operation of the machine. The entered parameters can be saved separately for each gutter profile, enabling quick retooling, operation is very easy, only need one person to handle this machine.

Aluminium PPGI Rain gutter roll forming machine can produce material thickness range 0.3-0.8mm, material PPGI, galvalume steel and galvanized steel, also we can customize the machine according to your drawing.

Aluminium PPGI Rain gutter roll forming machine design is unit one, which means the control box and motor are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.

Profile Drawing

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Technological process

Uncoiling—Feeding with guide—Roll forming—cutting—Products collecting

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Machine list
3 tons passive de-coiler 1 set
Feeding with guide 1 set
Main roll forming machine 1 set
PLC Control box 1 unit
Hydraulic station 1 unit
Hydraulic cutting 1 unit
Out tables 2 units
Safety cover 1 set

Technical Data

Item NO Description
Offered specification
1 Rolling speed
10-15m/min(not include cutting time)
2 Rolling thickness 0.3-0.6mm
3 Raw material
Galvanized steel sheet
6 Dimension
About 7500×1000×1200(mm)
7 Weight About 6 tons
8 Roller stations
About 16 stations
9 Roller material
45#forge steel, coated with chrome
10 Shaft diameter
Φ70mm, material is 45# forge steel
11 Transmission
By chain 1 inch
12 Material of chain
45# forged steel with frequency quenching, 12A
14 Material of cutting
Cr12Mov with quench HRC58-62°
15 Tolerance 6m±1.5mm
16 Frame H type steel

Details of each composition

1. 3T passive De-coiler

  • Coil inner Diameter: ¢460mm~520mm
  • Max out diameter of the coil: ¢800mm
  • Expansion: with 4 palms, with brake
  • Max Coil Width: 500mm

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2. Cutting

(1) Cutting after forming: Cut the sheet after roll forming to required length
(2) Cutting motion: The main machine automatically stops, and the cutting will take place. After the cutting, the main machine will automatically start.
(3) Material of blade: CR12Mov with heat treatment
(4) Length measuring: Automatic length measuring
(5) Tolerance of length: 10m±2mm

Automatic aluminum PPGI rain water gutter cold roll forming machine

3.  Out tables

  • Length: 2 meters
  • Number: 2 units

Out table

4. Control Box

(1) Power supplier: 380 V, 50 Hz, 3Phase (adjusted with the requestment)
(2) Length & quantity measurement automatically;
(3) Length & quantity controlled by PLC
(4) Length inaccuracy can be amended easily.
(6) Control panel: Button-type switch and touch screen
(7) Unit of length: millimeter (switched on the control panel)

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what is rain gutter roll forming machine?

A rain gutter roll forming machine is a specialized piece of equipment used in the manufacturing process of rain gutters. Rain gutters are an important component of buildings and homes as they collect and redirect rainwater away from the structure, preventing water damage to the foundation, walls, and landscaping.

The roll forming machine is designed to produce rain gutters with a specific profile and dimensions. It typically consists of a series of rollers, guides, and cutting tools that shape a continuous metal coil into the desired gutter shape. The machine is computer-controlled and can be customized to produce gutters of different sizes, materials (such as aluminum or steel), and profiles (such as K-style or half-round).

The process begins with a flat metal coil being fed into the machine. The coil passes through a series of rollers, which gradually bend and shape the metal into the gutter profile. As the gutter takes shape, additional rollers or press tools can be used to create features like flanges or mounting brackets. Finally, the gutter is cut to the desired length and ejected from the machine.

Rain gutter roll forming machines offer several advantages over traditional gutter manufacturing methods. They enable efficient, high-volume production with consistent quality and accuracy. The machines can be operated by relatively unskilled labor, reducing labor costs and increasing productivity. Additionally, they allow for quick changeovers between different gutter profiles or sizes, making them versatile for different customer requirements.

5 best rain gutter roll forming machine factory in China

  1. Sussman Machinery(Wuxi)Co., Ltd. (Wuxi,Jiangsu)
  2. Tianjin Haixing Imp & Exp Co., Ltd. (Tianjin)
  3. Cangzhou Forward Roll Forming Machinery Manufacturing Co., Ltd. (Cangzhou, Hebei)
  4. Liming Stamping Forming Machine Co., Ltd. (Botou, Hebei)
  5. Jiangsu Huazhong Roll-Forming Machine Co., Ltd. (Wuxi, Jiangsu)

what is gutter cold roll forming machine?

A gutter cold roll forming machine is a specific type of roll forming equipment used for manufacturing rain gutters. It is designed to form gutters from various metal coils, such as aluminum or steel, using a cold roll forming process.

The machine typically consists of a series of rollers, guides, and cutting tools that shape the metal coil into the desired gutter profile. The metal coil is fed into the machine, and as it passes through the rollers, it undergoes gradual bending and shaping to take on the shape of the gutter. Additional rollers and press tools may be employed to create specific features and details, such as flanges, downspout outlets, or mounting brackets.

One of the key characteristics of a gutter cold roll forming machine is the use of the cold roll forming process. Unlike hot rolling, which involves heating the metal, cold roll forming works at room temperature, making it suitable for materials like aluminum and steel. This process offers advantages such as precise shaping, consistent quality, and increased production speed.

Gutter cold roll forming machines can be customized to produce gutters of different sizes, profiles (such as K-style or half-round), and thicknesses. They are often equipped with computer-controlled systems for precise control and automation, ensuring efficient and accurate production.

These machines play a crucial role in the gutter manufacturing industry, enabling the mass production of high-quality rain gutters with consistent dimensions and profiles.

The Top 5 Ways Gutter Roll Forming Machine Can Help Your Home Or Business

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Why Sussman Different

The price of Sussman’s roll forming machines is a little higher than other suppliers’. Let me explain about our machines difference:

Sussman machine design: it is unit one, which means the control box and the hydraulic station are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.

Our display screen is touch screen, not text touch screen.

Sussman Machinery

Sussman Processing technology: Sussman rollers is through grinding, quenched, chroming,finish machining,polishing,coated with chrome 0.05mm, all rollers are shiny, stronger and avoid rust.etc to make stronger, the roll forming machine is more robust and easier to use.  The metal sheet produced by our machine is always flat and perfect profiles., because in the design and during the machining process, we always control the force for the metal sheet, it does not damage the sheet surface and comes out perfect profile. And we use the German application COPRA, to imitate the situation in 3D and ensure the perfect profile.

Sussman Machinery

Sussman roll forming system

Sussman roll forming system: We will make the hand wheels at the feeding device to adjust feeding width, and we also make the wheels with the numbers then you know how to adjust right and left sides, also we made the rulers on the bedding, you can adjust the profile height and width according to the rulers.

Screw with numbers is to adjust material thickness easily, also with protecting cap also add laminating film device and felt to make the board flatter and smoother without scratches.

The machine is equipped with a detection switch device, in case of emergency, emergency alarm, stop operation.

Sussman Machinery's safety cover

The whole equipment is in accordance with the requirements of CE standards, and the entire body and transmission parts are covered to protect the safety of workers.

FAQ

What's Your Warranty?

12 Months, During Which All Parts Damaged Because Of Quality Problem Will Be Changed For Free.

What's Your Delivery Time?

Within 45-60 Days After Receiving Prepaid. Some Machines In Stock, Can Be Delivered At Any Time.

What's Your Payment Terms?

How To Place Order?

Inquiry—Confirm The Profile Drawings And Price—-Confirm The PI—Arrange The Deposit Or L/C—Then OK

How To Visit Our Company?

Fly To Shanghai Airport: By High Speed Train From Shanghai To Wuxi (30 Min), Then We Can Pick Up You.

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