Description
Aluminium PPGI Rain gutter roll forming machine produces half round gutters and rectangular gutters in different lengths and sizes, also custom shapes can be produced depending on the client’s requirement. A visualized touchscreen display allows for easy operation of the machine. The entered parameters can be saved separately for each gutter profile, enabling quick retooling, operation is very easy, only need one person to handle this machine.
Aluminium PPGI Rain gutter roll forming machine can produce material thickness range 0.3-0.8mm, material PPGI, galvalume steel and galvanized steel, also we can customize the machine according to your drawing.
Aluminium PPGI Rain gutter roll forming machine design is unit one, which means the control box and motor are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.
Profile Drawing
Technological process
Uncoiling—Feeding with guide—Roll forming—cutting—Products collecting
Machine list
|
3 tons passive de-coiler | 1 set |
Feeding with guide | 1 set | |
Main roll forming machine | 1 set | |
PLC Control box | 1 unit | |
Hydraulic station | 1 unit | |
Hydraulic cutting | 1 unit | |
Out tables | 2 units | |
Safety cover | 1 set |
Technical Data
Item NO | Description |
Offered specification
|
1 | Rolling speed |
10-15m/min(not include cutting time)
|
2 | Rolling thickness | 0.3-0.6mm |
3 | Raw material |
Galvanized steel sheet
|
6 | Dimension |
About 7500×1000×1200(mm)
|
7 | Weight | About 6 tons |
8 | Roller stations |
About 16 stations
|
9 | Roller material |
45#forge steel, coated with chrome
|
10 | Shaft diameter |
Φ70mm, material is 45# forge steel
|
11 | Transmission |
By chain 1 inch
|
12 | Material of chain |
45# forged steel with frequency quenching, 12A
|
14 | Material of cutting |
Cr12Mov with quench HRC58-62°
|
15 | Tolerance | 6m±1.5mm |
16 | Frame | H type steel |
Details of each composition
1. 3T passive De-coiler
- Coil inner Diameter: ¢460mm~520mm
- Max out diameter of the coil: ¢800mm
- Expansion: with 4 palms, with brake
- Max Coil Width: 500mm
2. Cutting
(1) Cutting after forming: Cut the sheet after roll forming to required length
(2) Cutting motion: The main machine automatically stops, and the cutting will take place. After the cutting, the main machine will automatically start.
(3) Material of blade: CR12Mov with heat treatment
(4) Length measuring: Automatic length measuring
(5) Tolerance of length: 10m±2mm
3. Out tables
- Length: 2 meters
- Number: 2 units
4. Control Box
(1) Power supplier: 380 V, 50 Hz, 3Phase (adjusted with the requestment)
(2) Length & quantity measurement automatically;
(3) Length & quantity controlled by PLC
(4) Length inaccuracy can be amended easily.
(6) Control panel: Button-type switch and touch screen
(7) Unit of length: millimeter (switched on the control panel)
what is rain gutter roll forming machine?
The roll forming machine is designed to produce rain gutters with a specific profile and dimensions. It typically consists of a series of rollers, guides, and cutting tools that shape a continuous metal coil into the desired gutter shape. The machine is computer-controlled and can be customized to produce gutters of different sizes, materials (such as aluminum or steel), and profiles (such as K-style or half-round).
The process begins with a flat metal coil being fed into the machine. The coil passes through a series of rollers, which gradually bend and shape the metal into the gutter profile. As the gutter takes shape, additional rollers or press tools can be used to create features like flanges or mounting brackets. Finally, the gutter is cut to the desired length and ejected from the machine.
Rain gutter roll forming machines offer several advantages over traditional gutter manufacturing methods. They enable efficient, high-volume production with consistent quality and accuracy. The machines can be operated by relatively unskilled labor, reducing labor costs and increasing productivity. Additionally, they allow for quick changeovers between different gutter profiles or sizes, making them versatile for different customer requirements.
5 best rain gutter roll forming machine factory in China
- Sussman Machinery(Wuxi)Co., Ltd. (Wuxi,Jiangsu)
- Tianjin Haixing Imp & Exp Co., Ltd. (Tianjin)
- Cangzhou Forward Roll Forming Machinery Manufacturing Co., Ltd. (Cangzhou, Hebei)
- Liming Stamping Forming Machine Co., Ltd. (Botou, Hebei)
- Jiangsu Huazhong Roll-Forming Machine Co., Ltd. (Wuxi, Jiangsu)
what is gutter cold roll forming machine?
A gutter cold roll forming machine is a specific type of roll forming equipment used for manufacturing rain gutters. It is designed to form gutters from various metal coils, such as aluminum or steel, using a cold roll forming process.
The machine typically consists of a series of rollers, guides, and cutting tools that shape the metal coil into the desired gutter profile. The metal coil is fed into the machine, and as it passes through the rollers, it undergoes gradual bending and shaping to take on the shape of the gutter. Additional rollers and press tools may be employed to create specific features and details, such as flanges, downspout outlets, or mounting brackets.
One of the key characteristics of a gutter cold roll forming machine is the use of the cold roll forming process. Unlike hot rolling, which involves heating the metal, cold roll forming works at room temperature, making it suitable for materials like aluminum and steel. This process offers advantages such as precise shaping, consistent quality, and increased production speed.
Gutter cold roll forming machines can be customized to produce gutters of different sizes, profiles (such as K-style or half-round), and thicknesses. They are often equipped with computer-controlled systems for precise control and automation, ensuring efficient and accurate production.
These machines play a crucial role in the gutter manufacturing industry, enabling the mass production of high-quality rain gutters with consistent dimensions and profiles.
The Top 5 Ways Gutter Roll Forming Machine Can Help Your Home Or Business
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