Automatic Metal steel sheet coil slitting machine production line

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Description

Technical parameters of Automatic Metal steel sheet coil slitting machine production line

Coil raw material parameters of Automatic Metal steel sheet coil slitting machine production line

  • Applicable material: Cold rolled steel, Galvanized steel
  • Coil thickness: 0.5mm~2.0mm
  • Coil width max:1800mm.
  • Steel coil inner diameter:Φ508mm-610mm
  • Outer diameter of steel coil: Φ1800mm
  • Steel coil weight: 15 tons

Slitting finished product parameters of Automatic Metal steel sheet coil slitting machine production line

  • Number of slits: 6mm, 9-12pcs; 0.8mm, 9pcs
  • Width tolerance: ≤±0.05mm/2M
  • Blade specification: Φ200×Φ340,HRC58°-60°, 25 pcs
  • Material of blade:6CrW2Si
  • Line speed: ≤ 20m/min
  • Power source: 220V/60HZ/ 3phase
  • Diameter of the recoiler:≤Φ508mm
  • Outer diameter of the recoiler: ≤Φ1600mm
  • Recoiler: 10 tons
  • Unit direction: feeding from (left) to (right) facing the console (positive direction machine)
  • Production operator: 2 technician
  • Equipment color: blue or customer-defined
  • The production line size is about Length 25 meters*8 meters

Machine working flow of Automatic Metal steel sheet coil slitting machine production line

Decoiler—-Slitting—-Scrap—-Tension stand—-Recoiling

Automatic Metal steel sheet coil slitting machine production line

Machine list of Automatic Metal steel sheet coil slitting machine production line

S.N Name Quantity
1 Hydraulic entry coil car 1 set
2 Hydraulic de-coiler 1 set
3 Slitting machine 1 set
4 Scrap winder 1 set
5 Hydraulic tension stand 1 set
6 Recoiler 1 set
7 Exit coil car 1 set
8 Hydraulic system 1 set
9 Control system 1 set
10 Spare parts 1 package

1. Hydraulic coil car

  • The car can move levelly and vertically, which is convenient for putting the steel coils into the de-coiler.
  • It is driven vertically by hydraulic cylinder with four guide pillars.
  • It drives by cycloidal motor

It is used to lift and down, move forward and back to make it easy to load the coils on decoiler. When the coils on decoiler, the car will return back to the start position. It can also carry back the unfinished coils from decoiler.

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2. Hydraulic de-coiler

  • Support the steel coil and de-coiling
  • Main structure: steel plate, four arc-shaped plates, sliding block, main shaft, side plate, bearing, bearing seat, etc., with a load-bearing capacity of 15 tons.
  • It is equipped with adjustable brake system to prevent the steel coil from free running
  • Power supply: 7.5KW

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3. Press and pinch device

  • It is good for improving the plates’ surface and do straighten then guiding the steel plates into next process.
  • It is made by 5 leveling rollers, drive device, 2 pinch roller and frame. Every roller is the main driving rollers.
  • The gap between rollers can be adjusted manually to make sure the leveling quality.

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4. Slitting machine

  • Main structure: steel plate, casting seat, universal joint drive.
  • The material of the cutter shaft: 40Cr, the diameter of the cutter shaft: Φ200mm×1900mm, after quenching and tempering rough processing, intermediate frequency treatment, grinding, hard chrome plating.
  • Main bearings: domestic high-quality bearings.
  • Knife holder movement: hydraulic in and out, and the knife axis is raised and lowered electrically.
  • Power: 11KW ordinary motor with frequency converter.

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5. Scrap winder

  • It is composed of the winding machine and motor.
  • Function: Receving scrap material

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6. Tension stand

  • Composed of machine base, frame, archway, pressure shaft, hydraulic lifting mechanism, two pairs of rollers, etc.
  • A separation shaft is designed at the entrance to cooperate with the winding separation to form tension between the winding and to ensure the neatness of the winding

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7.Recoiler

  • This machine is composed of a frame, a bearing seat, a reeling shaft, a rewinding expansion mechanism, a material distribution and pressing arm, a movable support frame, a matching reducer, and a DC speed regulating motor.
  • Using swing type pressure arm, the pressure arm is matched with separate positioning baffles to ensure the neatness of the winding
  • Power:37KW

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8. Exit unload car

  • Main structure: steel plate, walking wheel, four guide columns, transmission shaft, etc.
  • 1.5KW cycloid needle motor, walking 6 meters per minute.

9. Hydraulic system

Composed of hydraulic oil pump, pipes, valves, connectors, etc

10. Electrical control system

  • Composition and use: The system is equipped with a main console and a decoiling assistant console. The whole line adopts centralized control, and the main console has functions such as digital display, high and low speed adjustment, manual feed, continuous slitting, and fault alarm. Imported products of other electrical control components or joint venture products of the same grade. Main console, sub-console, button box, detection components and cables and wires. Using the touch screen control, you can easily set and modify the production process parameters; including speed, etc.; it is convenient to switch between manual, single-action, and automatic modes. Ensure the safe and efficient operation of the production line.
  • Electrical parts: Schneider

 

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Why Sussman Different

The price of Sussman’s roll forming machines is a little higher than other suppliers’. Let me explain about our machines difference:

Sussman machine design: it is unit one, which means the control box and the hydraulic station are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.

Our display screen is touch screen, not text touch screen.

Sussman Machinery

Sussman Processing technology: Sussman rollers is through grinding, quenched, chroming,finish machining,polishing,coated with chrome 0.05mm, all rollers are shiny, stronger and avoid rust.etc to make stronger, the roll forming machine is more robust and easier to use.  The metal sheet produced by our machine is always flat and perfect profiles., because in the design and during the machining process, we always control the force for the metal sheet, it does not damage the sheet surface and comes out perfect profile. And we use the German application COPRA, to imitate the situation in 3D and ensure the perfect profile.

Sussman Machinery

Sussman roll forming system

Sussman roll forming system: We will make the hand wheels at the feeding device to adjust feeding width, and we also make the wheels with the numbers then you know how to adjust right and left sides, also we made the rulers on the bedding, you can adjust the profile height and width according to the rulers.

Screw with numbers is to adjust material thickness easily, also with protecting cap also add laminating film device and felt to make the board flatter and smoother without scratches.

The machine is equipped with a detection switch device, in case of emergency, emergency alarm, stop operation.

Sussman Machinery's safety cover

The whole equipment is in accordance with the requirements of CE standards, and the entire body and transmission parts are covered to protect the safety of workers.

FAQ

12 Months, During Which All Parts Damaged Because Of Quality Problem Will Be Changed For Free.

Within 45-60 Days After Receiving Prepaid. Some Machines In Stock, Can Be Delivered At Any Time.

Inquiry---Confirm The Profile Drawings And Price----Confirm The PI---Arrange The Deposit Or L/C---Then OK

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