Description
Purlin is widely using in industry building, horizontal beams or bars used for structural support in buildings. CZ purlin roll forming machine for Steel frame interchangeable steel can form different size through change some rollers position. And also can punch and cut automatically as setting.
CZ purlin roll forming machine for Steel frame interchangeable steel can produce C purlins and Z purlins.
Profile Drawing
CZ purlin roll forming machine Application
Applications of C&Z purlin include:
- Industrial construction
- Hall and warehouse construction
- Extension construction and renovation
- Agricultural projects
CZ purlin roll forming machine Advantages
- High speed:4- 10m/min(Including punching and cutting time)
- High Quality with low price
- Online punching, we can even punch the holes on the two flanges.
- From C to Z or C to Z without changing the rollers, only needs to press the button on the touch screen.
- Universal blade for all the C&Z sizes. There’s no NEED for changing the blade, only need to adjust the screws. It will save too much time during the changeover size.
- Stable structures: using H-beam for the under frame, and the thickness of the side plate for holding the shafts is over 50mm.
- The rollers are using bearing steel, do quenching treatment after CNC. It can be used for over 5 years without losing shapes.
- Long life working time
- Good after service: We will provide after sale services all year. We two technicians special for after sale services, they stay outside all year to do services.
CZ purlin roll forming machine Technical Specification
| CZ purlin roll forming machine for Steel frame intercangeable steel | |||
| No | Item | Specification | Optional |
|
1
|
Suitable material
|
Type:Galvanized Coil, PPGI, Carbon steel Coil | |
| Thickness (mm):1.5-3.0 | |||
| Yield strength: 250 – 550MPa | |||
| Tensil stress(Mpa):G350Mpa-G550Mpa | |||
| 2 | Nominal forming speed(m/min) | 10-15 |
Or according to your requirement
|
| 3 | Forming station | 18 | |
| 4 | Decoiler | Manual decoiler |
Hydraulic decoiler or double head decoiler
|
| 5 | Main machine motor | China famous Brand | Siemens |
| 6 | PLC brand | Panasonic | Siemens |
| 7 | Inverter brand | Yaskawa | |
| 8 | Driving system | Chain drive | Gearbox drive |
| 9 | Rollers’ materiel | GCr15 | Cr12 |
| 10 | Station structure | Wall panel station |
Forged Iron station Or torri stand structure
|
| 11 | Punching system | Yes |
Hydraulic punching station or Punching press
|
| 12 | Cutting system | Post-cutting |
Post-universal cutting
|
| 13 | Power supply requirement | 380V 50Hz |
Or according to your requirement
|
| 14 | Machine color | Industrial blue |
Or according to your requirement
|
Main Components of CZ purlin roll forming machine
- Hydraulic Decoiler with Breaking device is equipped for coil processing.
- Leveler
- Hydraulic punching system
- Pre Shearing System
- Roll former with tooling
- Run Out Table or automatic stacking device
- Panasonic (Japan) PLC and MCGS touch screen are used for data processing and setting.
- Roll forming speed is 8 – 12m / min.
What field is steel door frame roll forming machine mainly used in?
Steel door frame roll forming machines are mainly used in the construction industry. They are specifically designed to manufacture steel door frames, which are an essential component in the construction of buildings. Steel door frames provide structural support and serve as a frame for doors, ensuring stability, durability, and security.
These machines are used by manufacturers and fabricators who produce steel door frames in large quantities. They are capable of roll forming steel coils into the desired shape and size of the door frame profile. The process involves feeding the steel coil into the machine, where it passes through a series of rollers that gradually shape the metal into the door frame profile. The machine cuts the formed frame to the required length, and additional processes like punching holes for hardware installation may be included.
The resulting steel door frames can then be further processed, such as through welding, painting, and adding hardware components, before they are ready for installation in buildings. The steel door frame roll forming machine plays a crucial role in streamlining the manufacturing process, improving efficiency, and ensuring consistent quality of the door frames produced.
What is steel frame roll forming machine?
A steel frame roll forming machine, also known as a steel frame roll former, is a specialized machine used to produce steel frames for various applications. It is a type of roll forming machine specifically designed for manufacturing steel frames by continuously bending and forming steel coils into the desired shape and profile.
The machine consists of a series of rollers and other components that gradually shape the steel coil as it passes through the machine. The rollers apply pressure and form the steel into the specific profile required for the steel frame. The machine can be programmed to produce different frame profiles, such as C-channels, U-channels, or custom profiles, depending on the specific application.
Steel frame roll forming machines are widely used in the construction industry for producing various types of steel frames, including door frames, window frames, curtain wall frames, stud and track frames for partition walls, and structural frames for buildings. They are also used in industries such as automotive, furniture, and storage systems, where steel frames are used as structural components.
These machines offer high precision, speed, and efficiency in the production process, enabling manufacturers to produce large quantities of steel frames with consistent quality. They can also be customized with additional features like punching, notching, or embossing to meet specific requirements. Overall, steel frame roll forming machines play a crucial role in the manufacturing of steel frames, providing a cost-effective and reliable solution for various industries.
How does a cz purlin roll forming machine work?
CZ purlin roll forming machine is designed to manufacture CZ-shaped steel purlins, which are widely used in the construction industry for structural support in buildings. The machine utilizes a roll forming process to transform steel coils into CZ purlins with consistent shape and size.
Here are the general steps involved in the operation of a CZ purlin roll forming machine:
- Coil Feeding: The process begins by feeding a steel coil into the machine. The coil is placed on a decoiler, which holds and feeds the coil into the roll forming machine in a controlled manner.
- Roll Forming: The steel coil passes through a series of rollers, also known as roll forming stations, within the machine. These rollers gradually shape the steel into the desired CZ purlin profile. The roll forming stations consist of pairs of top and bottom rollers, each designed to perform a specific bending or shaping operation on the steel.
- Cutting: Once the desired length of the CZ purlin is achieved, a cutting mechanism is activated. It can be a hydraulic or mechanical shear that cuts the continuous formed purlin into individual pieces of the required length. Some machines may have a flying cutoff system that allows continuous production without stopping the machine.
- Hole Punching: Depending on the specific requirements, the CZ purlin may need holes or slots for fastening or connecting purposes. The roll forming machine may include a punching unit that can be programmed to punch holes or slots at predetermined locations on the purlin.
- Stacking or Discharging: After cutting and punching, the finished CZ purlins are either stacked in a neat pile for further processing or discharged from the machine for packaging and transportation.
CZ purlin roll forming machines are highly automated and can be computer-controlled, allowing for precise control of the shaping and cutting processes. The machine’s parameters, such as the size and shape of the purlin, can be adjusted easily, making it versatile for producing different CZ purlin profiles.
By utilizing a CZ purlin roll forming machine, manufacturers can efficiently produce CZ-shaped steel purlins with consistent quality, reducing labor costs and improving productivity in the construction industry.
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