Description
What is Garage Door Panel Roll Forming Machine?
The Garage Door Panel Roll Forming Machine is a type of industrial equipment used to produce garage door panels. The machine uses a roll forming process to transform a sheet of metal into a continuous profile with a specific shape and dimension.
The process starts with a coil of metal that is fed into the machine. The metal then passes through a series of rollers that gradually bend and shape the metal into the desired profile. The machine can be programmed to produce different types of garage door panels with various sizes, shapes, and designs.
Once the metal has been formed, it is cut to the desired length and then prepared for assembly into garage doors. The finished panels can be made from a variety of metals such as steel, aluminum, or copper, and can be coated with various finishes to protect them from the elements.
Production line of Garage Door Panel Roll Forming Machine
The production line of a Garage Door Panel Roll Forming Machine typically includes several machines working together in a synchronized manner to produce the final product.
- Uncoiler: The production line starts with an uncoiler, which holds the metal coil and feeds it into the main compound garage door panel roll forming machine.
- Main Compound Garage Door Panel Roll Forming Machine: This machine is responsible for shaping the metal coil into the desired garage door panel profile. The metal passes through a series of rollers that gradually bend and shape the metal into the desired shape and dimension.
- Up and Down Roll Forming Machine: The up and down roll forming machine helps to give the panel its structural integrity. It works together with the main compound garage door panel roll forming machine to form a complete panel.
- PU High Pressure Injection Machine: The PU high pressure injection machine injects the liquid state polyurethane (PU) raw material between the up and down steel. The PU material serves as an insulator and helps to improve the panel’s overall strength and durability.
- Belt Conveyor Compound Machine: The belt conveyor compound machine helps to foam and bond the PU and steel materials together. The panel passes through the machine, where the PU material expands and fills the space between the up and down steel.
- Automatic Saw Cutting Machine: The automatic saw cutting machine cuts the finished panels to the desired length. The machine is controlled by a PLC, which ensures precise and accurate cutting.
- Products Finished Control by PLC: The production line is controlled by a PLC, which helps to synchronize the different machines and ensure that the whole process runs smoothly. The PLC also monitors the quality of the finished panels and helps to detect any defects or issues.
The entire production line is designed to be simple to operate, with a low cost and high utilization. It is the first choice for building materials industries looking to manufacture garage door panels.
Main Technical Parameters of Garage Door Panel Roll Forming Machine
- Production type: Automatic continuous making machine
- Material spec: thickness 0.3-0.6mm, ≤G250 color steel sheet.
- Production width:475mm and 575mm can be adjustable
- Material of compound panel: double layer is metal sheet
- Main motor power: ≥20.5kw
- Total voltage:380V, 50HZ,3 Phase
- Structure of forming machine: up layer forming machine and down layer forming machine will run with composite machine together to become sandwich.
- Structure of composite machine: Adopt left and right two sides rubber conveyor belt orientation.
- Foaming system: Adopt Auto PU foam, the foaming is limited.
- Foaming Thickness: 40mm
- Working speed: About 3-5m/min (According to thickness 40mm)
- Main Machine Control System:PLC Delta, electrical parts (Schneider) encoder(Omron), touch screen:Delta
- Length precision: length permissible errors ±1.5 mm
- Machine Weight: about 30,000kg
- Machine Length: about 80m
Our automatic continuous making machine has a production width of 475mm and 575mm which is adjustable to your desired size. This machine is designed to produce double-layer metal sheet panels with thicknesses between 0.3-0.6mm and ≤G250 color steel sheet.
Our machine is powered by a main motor with a minimum power of 20.5kw, and operates at a working speed of approximately 3-5m/min, depending on the thickness of 40mm. The forming machine structure is composed of up layer forming machine and down layer forming machine, which run together with the composite machine to create a sandwich structure. The composite machine features left and right two-sided rubber conveyor belt orientation for precise and efficient operation.
We have also included an Auto PU foaming system with limited foaming, and a 40mm foaming thickness to ensure high-quality and durable garage door panels. Our Garage Door Panel Roll Forming Machine is equipped with a PLC Delta control system, electrical parts from Schneider, and an Omron encoder, with a touch screen from Delta for easy operation. The machine has a length precision of ±1.5mm and weighs about 30,000kg, with a length of approximately 80m. Trust in our Garage Door Panel Roll Forming Machine to improve your garage door production process and enhance the quality of your products.
Equipment lists of Garage Door Panel Roll Forming Machine
Our comprehensive Garage Door Panel Roll Forming Machine includes:
These high-quality components are designed to work together seamlessly, providing precise and efficient garage door panel production. The dual hydraulic decoilers ensure a steady and reliable supply of material, while the embossing machine adds texture and aesthetic appeal to the panels. The upper and down layer forming machines create a sandwich structure with the metal sheets, ensuring optimal strength and durability.
The two-floor steel structure platform provides a safe and stable working environment, while the heating device and high pressure injection machine ensure the panels are well-insulated and weather-resistant. The garage door double rubber belts machine and saw cutting device are essential for accurate and efficient cutting of the panels.
The PLC control system and hydraulic system work together to ensure smooth and reliable operation of the entire machine line. Trust in our Garage Door Panel Roll Forming Machine to provide high-quality, precise, and efficient garage door panel production.
Production Process of Garage Door Panel Roll Forming Machine
Our Garage Door Panel Roll Forming Machine follows a streamlined production process to produce high-quality garage door panels. The process includes:
- Decoiler – The steel sheet coil is unwound by the hydraulic decoiler.
- Embossing – The steel sheet passes through the embossing machine to add texture and aesthetic appeal to the panels.
- Double layer steel sheets feed-in – The steel sheets are fed into the upper and down layer forming machines, which create a sandwich structure with the metal sheets.
- Roll forming – The metal sheets pass through the roll former, which gradually bends and shapes them into the desired profile.
- Roller feeding – The roller feeds the metal sheets into the heating device to warm them up for the next process.
- Machine composite – The up layer forming machine and down layer forming machine run together with the composite machine to create a sandwich structure.
- Cutting after forming – The steel sheets are cut to the desired length by the saw cutting device.
- Finished table – The finished panels are collected on the finished table for further assembly into garage doors.
Our Garage Door Panel Roll Forming Machine uses advanced technology to ensure a precise and efficient production process. Trust in our machine to provide high-quality and durable garage door panels for your production needs.
Profile of Garage Door Panel
475 mm to 575mm change the size automatically
what is garage door roll forming machine?
A garage door roll forming machine is a specialized piece of equipment used in the manufacturing of garage doors. Roll forming is a continuous bending operation in which a strip of metal is passed through a series of rollers to gradually shape it into a desired profile.
The garage door roll forming machine is designed specifically to produce the panels and sections that make up a garage door. It typically consists of multiple sets of rollers, each designed to perform a specific bending or shaping operation on the metal strip. The machine can be adjusted to produce garage door panels of various sizes and designs.
The roll forming process involves feeding a flat metal strip into the machine, where it passes through a series of rollers that gradually bend and shape the metal. As the metal strip progresses through the machine, it undergoes different bending operations, such as forming corrugations or ribs, creating hinges, or making cutouts for windows.
Once the metal strip has been fully shaped and formed, it is cut to the desired length and then moved to the next stage of the manufacturing process, which may involve additional operations such as adding insulation, applying surface finishes, or attaching hardware components.
Overall, a garage door roll forming machine plays a crucial role in the efficient and precise manufacturing of garage doors by automating the process of shaping and forming the metal panels that compose the door.
What is the application of r panel roll forming machine in the construction field?
- Roofing: R-panel profiles are widely used for roofing applications in commercial, industrial, and residential buildings. The roll forming machine produces long, continuous panels with a raised, ribbed design that provides structural integrity and excellent water shedding capabilities. R-panels offer weather resistance and can withstand harsh environmental conditions, making them suitable for a range of roofing projects.
- Siding and Wall Cladding: R-panel profiles are also utilized as siding or wall cladding in buildings. The roll forming machine creates panels with consistent dimensions and uniform rib patterns, which enhance the aesthetic appeal of the structure. R-panels offer protection against moisture, wind, and other external elements, while also providing insulation and improving energy efficiency.
- Agricultural Buildings: R-panels find extensive use in agricultural structures such as barns, sheds, and farm buildings. These panels offer a cost-effective solution for covering large areas, providing a durable and low-maintenance option for protecting livestock, equipment, and crops. R-panel roll forming machines enable efficient production of these panels to meet the demands of the agricultural sector.
- Industrial and Commercial Structures: The versatility and strength of R-panel profiles make them suitable for various industrial and commercial construction projects. They are commonly used in warehouses, factories, retail buildings, and other commercial structures. R-panel roll forming machines facilitate the rapid production of panels, ensuring quick installation and completion of projects.
- Retrofitting and Renovations: R-panel profiles can also be used in retrofitting or renovating existing structures. The roll forming machine can produce panels of custom lengths and widths to fit specific requirements, allowing for easy integration with the existing roofing or cladding systems.
application of corrugated steel panel roll forming machine
The corrugated steel panel roll forming machine is used in various applications across different industries. Here are some common applications of the corrugated steel panel roll forming machine:
- Roofing Sheets: Corrugated steel panels are widely used for roofing applications in residential, commercial, and industrial buildings. The roll forming machine is utilized to produce these panels with corrugated profiles, providing strength, durability, and weather resistance.
- Wall Cladding: Corrugated steel panels are also employed as wall cladding in buildings. The roll forming machine can create panels with different widths, lengths, and profiles to achieve desired aesthetics and functional requirements.
- Agricultural Buildings: Corrugated steel panels find extensive use in agricultural buildings such as barns, sheds, and storage facilities. These panels are an ideal choice for their durability, low maintenance, and resistance to harsh weather conditions.
- Industrial Structures: The roll forming machine is used to manufacture corrugated steel panels for industrial structures such as warehouses, factories, and workshops. These panels provide structural strength and can be used as roofing or wall cladding.
- Fencing and Enclosures: Corrugated steel panels are commonly used for fencing applications, providing security and privacy for residential, commercial, or industrial properties. The roll forming machine produces panels with corrugations that enhance the strength and rigidity of the fencing system.
- Transportation and Containers: The corrugated steel panels produced by the roll forming machine are used in the construction of transportation vehicles such as shipping containers, trailers, and truck bodies. The corrugated design adds strength and durability to these structures.
- Decorative Applications: In addition to functional purposes, corrugated steel panels can also be used for decorative applications in architectural projects. The roll forming machine can create customized corrugated panels with unique patterns and profiles to enhance the aesthetic appeal of buildings.
The corrugated steel panel roll forming machine enables efficient and accurate production of corrugated panels, meeting the specific requirements of different industries. It provides a cost-effective solution for producing durable and versatile steel panels used in various construction applications.
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