IBR roll forming machine can produce material thickness range 0.3-0.8mm or 0.12-0.4mm, material PPGI, galvalume steel and galvanized steel, also we can customize the machine according to your drawing, IBR roof is very popular in Africa, like South Africa, Tanzania, Nigeria, Botswana, etc.
This machine design is unit one, which means the control box and motor are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.
Uncoiling—Feeding with guide—Roll forming—Cutting—Products collecting
|5 tons passive de-coiler||1 set|
|Feeding with guide||1 set|
|Main roll forming machine||1 set|
|Control box||1 unit|
|Hydraulic cutting device||1 set|
|Out tables||2 units|
|Safety cover||1 set|
|Spare parts||1 set|
The main description
Material of coil
|Material Thickness||0.3—0.8mm PPGI, Aluzinc, galvanized steel|
|Un Coiler||5 tons manual|
|Rolling Speed||About 8-12m/min|
|Roller Stations||About 20 stations|
|Roller material||45# steel, coated with chrome|
|Maim Motor Power||7.5kw|
|Hydraulic cutting Power||4kw|
|Material Of Cutting||CR12Mov with quench treatment|
Electrical control system
|Electric Source||380V, 50HZ,3 phase
Also can satisfy customer’s require
|Control System||PLC with touch screen|
|Way Of Drive||single chain|
|Color of the machine||Customized|
|Machine size||About 9500*1600*1200mm|
- 5 tons passive decoiler
- Coil inner Diameter: ￠460mm～520mm
- Max out diameter of the coil: ￠800mm
- Expansion: with 4 palms, with brake
- Max Coil Width: 500mm
- Cutting motion: The main machine stops and then cut automatically. After cutting, the main machine re-starts automatically.
- Material of blade: CR12Mov with heat treatment
- Length measuring: Automatically
- The cutting thickness: 0.3- 0.8mm
- Hydraulic Station Power: 4 KW
3. Out table
- It adopts welded steel and supported roller to transmit the products,which is used to collect the finished products.
- Length : 2 meters
4. Control Box
- Power supplier: 380 V, 50 Hz, 3Phase (adjusted with the requirement)
- Length & quantity measurement automatically;
- Length & quantity controlled by PLC
- Length inaccuracy can be amended easily.
- Control panel: Button-type switch and touch screen
- Unit of length: millimeter (switched on the control panel)
what is ibr sheet roll forming machine?
An IBR sheet roll forming machine is a specialized industrial machine used for the production of IBR (Inverted Box Rib) sheets. IBR sheets are commonly used for roofing and cladding purposes in the construction industry.
The roll forming machine is designed to take a flat metal coil or sheet and transform it into a continuous profile with the desired shape, in this case, the IBR profile. The process involves passing the metal through a series of roller dies, which gradually shape the metal into the desired corrugated profile.
The IBR sheet roll forming machine typically consists of a decoiler, leveling device, roll forming unit, cutting system, and control system. The decoiler holds the metal coil, which is fed into the leveling device to remove any coil set or unevenness. The leveled coil then passes through the roll forming unit, where a series of rollers gradually shape it into the IBR profile. Finally, the formed IBR sheets are cut to the required length using a cutting system.
The control system of the machine enables operators to adjust various parameters such as the speed of the production line, the length of the sheets, and the number of corrugations. It ensures precise and efficient production while maintaining consistent quality.
IBR sheet roll forming machines are widely used in the roofing and construction industry due to their ability to produce high-quality IBR sheets at a fast production rate. They offer advantages such as flexibility in sheet length, uniformity in profile, and the ability to handle various metal types and thicknesses.
application of ibr roll forming machine
- Roofing: IBR sheets are widely used for roofing applications due to their excellent strength and weather resistance. The roll forming machine produces IBR sheets with the characteristic inverted box rib profile, which provides enhanced structural integrity and efficient water drainage. These sheets are commonly used for residential, commercial, and industrial roofing projects.
- Cladding: IBR sheets are also utilized for cladding buildings. The roll forming machine can produce IBR sheets in various lengths and widths, allowing them to be used as exterior cladding panels. The sheets offer an aesthetically pleasing appearance and can be installed vertically or horizontally to enhance the visual appeal and protect the underlying structure.
- Fencing and Enclosures: The IBR sheets produced by the roll forming machine can be used for fencing and enclosure purposes. These sheets can create durable and secure barriers around residential, commercial, and industrial properties.
- Industrial Sheds and Warehouses: IBR sheets are commonly employed for constructing industrial sheds and warehouses. The roll forming machine enables the efficient production of large quantities of IBR sheets, which are then used as roofing and siding material for these structures. The sheets provide excellent protection against harsh weather conditions and are cost-effective compared to other roofing options.
- Agricultural Buildings: IBR sheets find applications in agricultural buildings such as barns, poultry houses, and storage facilities. The roll forming machine can produce customized IBR sheets of different lengths and thicknesses, catering to the specific requirements of agricultural structures.
- Temporary Structures: IBR sheets produced by the roll forming machine are often used for temporary structures like construction site offices, mobile homes, and event pavilions. The sheets offer quick installation, durability, and ease of transportation.