Description
Specification of metal door frame roll forming machine Double rebate
- roll station: about 20 stations
- Material thickness: 0.8-2.0 mm
- Working Speed:5m–10m/min
- drive: chain driving
- Material of rollers: GCr15 steel, precision-machined, high frequency quenching HRC58-62
- Material of main shaft : 45# high quality steel
- Cutting : Hydraulic cutting, 4kw; quenching HRC58-62.
- Electronic control: PLC control
- Computer operating panel: touching screen
- main motor power: 7.5kw*2
List of metal door frame roll forming machine Double rebate
| 3 ton passive Un-coiler | 1 set |
| Main roll forming machine | 1 set |
| Cutting blades | 2 sets |
| Control box | 1 unit |
| out table | 1 unit |
Profile Drawing
Working flow
Decoiler—feeding with guide—Roll forming—Cutting—Products collecting
Details of metal door frame roll forming machine Double rebate
1. 3 tons passive decoiler
- Single unrolling machine, one side can put material
- Coil weight (Max):3000kg
- Coil dia (Max):1600mm
- Coil Width (Max.):500mm
2. Roll forming machine
- roll station: about 22 stations
- Material thickness: 1.0 mm
- Working Speed:5m–10m/min
- drive: chain driving
- Material of rollers: GCr15 steel, precision-machined, high frequency quenching HRC58-62
- Material of main shaft : 45# high quality steel
- Cutting : Hydraulic cutting, 4kw; quenching HRC58-62.
- Electronic control: PLC control
- Computer operating panel: touching screen
- main motor power: 7.5kw*2
- Dimension of main machine: About 18000mm*800mm*800mm
3. Cutting
- Cutting motion: The main machine stops and then cut automatically. After cutting, the main machine re-starts automatically.
- Material of blade: CR12mov with heat treatment
- Length measuring: Automatically
- The cutting thickness: 0.3- 0.8mm
- Hydraulic Station Power: 4 KW
4. Control Box
- Power supplier: 380V, 50 Hz, 3Phase
- Length & quantity measurement automatically;
- Length & quantity controlled by PLC Delta,
- Length inaccuracy can be amended easily.
- Control panel: Button-type switch and touch screen
- The language in the touch screen: English and Chinese
- Unit of length: millimeter (switched on the control panel)
5. Out table
- It adopts welded steel and supported roller to transmit the products.
- Size：1500*1350*1000mm
what is metal door frame roll forming machine?
A metal door frame roll forming machine is a type of industrial equipment used to manufacture metal door frames. Roll forming is a continuous bending process where a long strip of metal is passed through multiple sets of rollers, gradually forming it into the desired shape. The metal door frame roll forming machine is specifically designed to produce door frames with consistent dimensions and high precision.
The machine typically consists of a series of rollers, each with a specific profile that shapes the metal strip. As the strip passes through the rollers, it undergoes gradual bending and forming, resulting in a finished door frame. The machine may also include additional stations for cutting, punching holes, and adding other features to the door frame.
Metal door frame roll forming machines are often used in the construction industry, where they can produce door frames at a high production rate. The machine allows for efficient and cost-effective manufacturing, as it eliminates the need for manual bending and shaping of individual door frames.
application of steel frame roll forming machine
- Steel Door and Window Frames: Steel frames are widely used for doors and windows in residential, commercial, and industrial buildings. A roll forming machine can produce steel frames with precise dimensions and profiles, ensuring a high-quality and efficient manufacturing process.
- Metal Studs and Tracks: Roll-formed steel studs and tracks are extensively used in interior and exterior wall framing systems. These components provide structural support and stability to the building, allowing for the installation of drywall, insulation, and other finishing materials.
- Steel Roofing and Cladding Profiles: Steel roll forming machines can produce a variety of profiles used for roofing and cladding applications. These profiles include corrugated sheets, standing seam panels, ribbed panels, and other custom-designed profiles. They offer durability, weather resistance, and aesthetic appeal to the building envelope.
- Steel Purlins and Girts: Purlins and girts are horizontal structural members used to support roof and wall cladding systems. Roll forming machines can produce these steel sections with consistent dimensions and precise hole punching for easy installation and compatibility with other building components.
- Steel Decking: Steel decking is commonly used in composite floor systems, providing a strong and lightweight platform for concrete slabs. Roll forming machines can produce different profiles of steel decking, such as trapezoidal, box, and deep rib profiles, with precise embossments for improved bonding with the concrete.
- Cable Trays and Conduit Channels: Roll-formed steel cable trays and conduit channels are used for organizing and protecting electrical cables and wiring systems. These components offer easy installation, maintenance, and proper ventilation for cables.
- Shelving and Racking Systems: Steel roll forming machines can produce profiles for shelving and racking systems used in warehouses, distribution centers, and retail spaces. These profiles provide strong and adjustable storage solutions for organizing goods and materials.
- Steel Fencing and Barrier Systems: Roll-formed steel profiles are used for manufacturing fencing panels, guardrails, and barrier systems for security, safety, and boundary applications. They offer strength, durability, and aesthetics for various types of fencing installations.
These are just a few examples of the applications of steel frame roll forming machines. The versatility and flexibility of these machines allow for the production of a wide range of steel profiles used in different construction projects.
influence factors of steel door frame roll forming machine price
The price of a steel door frame roll forming machine is influenced by several factors. Here are some key factors that can impact the pricing:
- Machine Specifications: The specifications of the roll forming machine, such as its size, production capacity, number of forming stations, and complexity of features, can affect the price. Machines with higher specifications, capable of producing a wide range of door frame sizes and designs, may have a higher price tag.
- Quality and Durability: The quality and durability of the machine components, such as the rollers, cutting systems, and control systems, can affect the price. Machines built with high-quality materials and precision engineering tend to have a higher price due to their reliability and longevity.
- Automation and Technology: Roll forming machines equipped with advanced automation features, such as computerized control systems, touch screen interfaces, and servo motor-driven operations, are likely to have a higher price. These advanced technologies increase productivity, accuracy, and ease of operation, but they also contribute to the overall cost.
- Manufacturer and Brand: The reputation, expertise, and brand value of the manufacturer can influence the price of the machine. Well-established manufacturers with a history of delivering high-quality roll forming machines may charge a premium compared to lesser-known or newer manufacturers.
- Additional Features and Customization: Extra features like hole punching, embossing, or different types of profiling can increase the cost of the machine. Additionally, if you require customization or special modifications to meet specific production requirements, it may also impact the price.
- Market Conditions: Market conditions, including supply and demand dynamics, competition among manufacturers, and currency exchange rates, can affect the pricing of roll forming machines. Fluctuations in raw material costs and overall economic conditions can also have an impact.
It is important to consider these factors when evaluating the price of a steel door frame roll forming machine. It’s recommended to reach out to multiple suppliers or manufacturers, provide them with your specific requirements, and compare quotations to make an informed decision.
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