Description

 

Metal Keel Drywall stud track roll forming machine, as known as Hat Shape Roll Forming Machine, Main Channel Roll Forming Machine, Omega Furring Channel Roll Forming Machine, Wall angle Roll Forming Machine, Ceiling Roll Forming Machine Light Steel Keel Roll Forming Machine etc. can produce studs, tracks and many other shapes derived form Shape C.

The thickness is normally can be formed at 0.25-1.2mm.

If you need to more efficiency then we recommend you adpot the flying shear with No-stop system.

The Max. whole line speed can be reach at 40m/min.

If you want to produce more than one profile in one machine, we recommend you the drywall stud track Light keel roll forming machine to save space and economy.

Profile Drawing

Technological process:

Decoiler—feeding with guide—Roll forming——Cutting—Products collecting

The external of machine:

	Items	Specifications
Material of coil	Material Thickness	0.27-1mm galvanized steel
De-coiler	Weight	3 ton manual
Forming system	Rolling Speed	0-15m/min
	Embossing	At sides
	Roller Stations	About 13 stations forming
	Roller Material	Cr40 Steel with quenching
	Shaft Material	45# Steel Diameter 60mm shaft
	Maim Motor Power	7.5 kw
	Hydraulic cutting Power	4 kw
Cutting system	Material Of Cutting	CR12 with quench treatment
	Hardness	HRC58-62
	Tolerance	+-1.5mm
	Cutting blade	1 set of cutting blade
Electrical control system	Electric Source	380V, 50HZ,3 phase
	Control System	PLC Japanese Panasonic and Yaskawa Brand
	Weight	About 3 tons
	Way Of Drive	1 inch single chain
	Size of machine	Length 5500mm* Width 600mm* Height 800m

what is track roll forming machine?

A track roll forming machine is a type of industrial machinery used in the manufacturing process of tracks or rails. It is specifically designed to shape metal sheets into continuous lengths of tracks or rails with consistent dimensions and profiles.

The roll forming process involves feeding a strip of metal through a series of rollers, which gradually shape the metal into the desired track or rail profile. The rollers are typically arranged in a sequence, with each set of rollers performing a specific bending or forming operation.

The track roll forming machine can handle various types of metals, such as steel or aluminum, depending on the specific application. It is capable of producing tracks or rails with different shapes, sizes, and profiles to meet the requirements of different industries, including railway, construction, and material handling.

Track roll forming machines offer several advantages, including high production speed, precision in profile shaping, and the ability to create long lengths of tracks or rails without the need for additional joining or welding processes. These machines are commonly used in mass production settings, where a large volume of tracks or rails needs to be manufactured efficiently and consistently.

application of drywall stud track roll forming machine

The drywall stud and track roll forming machine is specifically designed to produce metal studs and tracks used in the construction of drywall partitions and ceilings. Here are some of the applications of this machine:

1. Drywall Construction: The primary application of a drywall stud and track roll forming machine is in the construction industry for the production of metal studs and tracks used in drywall partitions. These metal components provide the framework for attaching drywall panels, creating interior walls, and dividing spaces in buildings.
2. Interior Partition Systems: Drywall stud and track systems are commonly used to create interior partition walls in commercial buildings, offices, residential spaces, and other structures. The roll-formed studs and tracks are lightweight, durable, and easy to install, offering a cost-effective alternative to traditional wood or masonry framing.
3. Ceiling Systems: The metal studs and tracks produced by the roll forming machine are also used to construct suspended ceiling systems. These systems consist of a metal grid of tracks and cross tees that support ceiling panels. They are widely used in commercial spaces, such as offices, schools, hospitals, and retail stores, to provide a clean and uniform ceiling appearance while allowing easy access to utilities and services above the ceiling.
4. Retrofitting and Renovations: Drywall stud and track systems are versatile and can be used in retrofitting or renovating existing spaces. They allow for the creation of new walls or partitions without major structural modifications, making them ideal for transforming large open spaces into smaller rooms or offices.
5. Soundproofing and Fire Rating: Metal studs and tracks used in drywall systems can be designed to provide enhanced soundproofing or fire-rated properties. These specialized components help improve the acoustic performance of walls or meet specific fire safety regulations in certain building applications.

The drywall stud and track roll forming machine enables efficient and precise production of these metal components, offering flexibility in design and reducing labor costs associated with manual fabrication or assembly methods.

How does a stud and track roll forming machine work?

A stud and track roll forming machine is a complex piece of equipment that follows a series of steps to transform a metal coil into continuous lengths of studs and tracks. Here’s a general overview of how a stud and track roll forming machine works:

1. Material Loading: The process begins by feeding a metal coil, typically made of galvanized steel or other suitable materials, into the roll forming machine. The coil is placed on a decoiler, and the leading edge of the strip is threaded through the machine.
2. Roll Forming: The strip of metal passes through a series of rollers, also known as forming stations or roll tooling. These rollers are strategically positioned along the machine, each performing a specific bending or shaping operation on the metal.
3. Step-by-Step Shaping: As the metal strip advances through the machine, each set of rollers gradually bends or forms the strip according to the desired profile of the stud or track. The rollers apply pressure and force on the metal, causing it to take on the required shape. The number and arrangement of rollers depend on the specific design and dimensions of the stud and track profiles.
4. Cutting and Punching: Once the metal strip has been fully formed, the machine includes cutting and punching mechanisms to create the individual studs and tracks. These mechanisms can be integrated into the roll forming process or placed at the end of the line. They cut the continuous strip into precise lengths and punch any necessary holes or slots for fastening and assembly.
5. Stacking or Packaging: The finished studs and tracks are then typically stacked, bundled, or packaged for easy handling, transportation, and storage. The roll forming machine may include additional equipment, such as conveyors or stacking systems, to facilitate this step.

Throughout the entire process, the stud and track roll forming machine relies on various control systems, such as computer numerical control (CNC) or programmable logic controllers (PLCs), to ensure precise and consistent shaping, cutting, and punching operations. These control systems enable the machine operator to input the desired specifications and monitor the production parameters.

The specific configuration and features of a stud and track roll forming machine may vary depending on the manufacturer, the desired stud and track profiles, and other factors. However, the fundamental principles remain the same, allowing for efficient and automated production of high-quality metal studs and tracks used in construction applications.

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