Metal Keel Drywall stud track roll forming machine

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Metal Keel Drywall stud track roll forming machine, as known as Hat Shape Roll Forming Machine, Main Channel Roll Forming Machine, Omega Furring Channel Roll Forming Machine, Wall angle Roll Forming Machine, Ceiling Roll Forming Machine Light Steel Keel Roll Forming Machine etc. can produce studs, tracks and many other shapes derived form Shape C.

The thickness is normally can be formed at 0.25-1.2mm.

If you need to more efficiency then we recommend you adpot the flying shear with No-stop system.

The Max. whole line speed can be reach at 40m/min.

If you want to produce more than one profile in one machine, we recomend you the double rows forming machine and triple rows forming machine to save space and economy.

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Metal Keel Drywall stud track roll forming machine, as known as Hat Shape Roll Forming Machine, Main Channel Roll Forming Machine, Omega Furring Channel Roll Forming Machine, Wall angle Roll Forming Machine, Ceiling Roll Forming Machine Light Steel Keel Roll Forming Machine etc. can produce studs, tracks and many other shapes derived form Shape C.

The thickness is normally can be formed at 0.25-1.2mm.

If you need to more efficiency then we recommend you adpot the flying shear with No-stop system.

The Max. whole line speed can be reach at 40m/min.

If you want to produce more than one profile in one machine, we recommend you the drywall stud track Light keel roll forming machine to save space and economy.

Profile Drawing

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Technological process:

Decoiler—feeding with guide—Roll forming——Cutting—Products collecting

2 9

The external of machine:

  Items Specifications
Material of coil Material Thickness 0.27-1mm galvanized steel
De-coiler Weight 3 ton manual
Forming system Rolling Speed 0-15m/min
Embossing At sides
Roller Stations About 13 stations forming
Roller Material Cr40 Steel with quenching
Shaft Material 45# Steel Diameter 60mm shaft

 

Maim Motor Power 7.5 kw
Hydraulic cutting Power 4 kw
Cutting

system

Material Of Cutting CR12 with quench treatment
Hardness HRC58-62
Tolerance +-1.5mm
Cutting blade 1 set of cutting blade
Electrical control system Electric Source 380V, 50HZ,3 phase

 

Control System PLC Japanese Panasonic and Yaskawa Brand
  Weight About 3 tons
  Way Of Drive 1 inch single chain
  Size of machine Length 5500mm* Width 600mm* Height 800m

what is track roll forming machine?

A track roll forming machine is a type of industrial machinery used in the manufacturing process of tracks or rails. It is specifically designed to shape metal sheets into continuous lengths of tracks or rails with consistent dimensions and profiles.

The roll forming process involves feeding a strip of metal through a series of rollers, which gradually shape the metal into the desired track or rail profile. The rollers are typically arranged in a sequence, with each set of rollers performing a specific bending or forming operation.

The track roll forming machine can handle various types of metals, such as steel or aluminum, depending on the specific application. It is capable of producing tracks or rails with different shapes, sizes, and profiles to meet the requirements of different industries, including railway, construction, and material handling.

Track roll forming machines offer several advantages, including high production speed, precision in profile shaping, and the ability to create long lengths of tracks or rails without the need for additional joining or welding processes. These machines are commonly used in mass production settings, where a large volume of tracks or rails needs to be manufactured efficiently and consistently.

application of drywall stud track roll forming machine

The drywall stud and track roll forming machine is specifically designed to produce metal studs and tracks used in the construction of drywall partitions and ceilings. Here are some of the applications of this machine:

  1. Drywall Construction: The primary application of a drywall stud and track roll forming machine is in the construction industry for the production of metal studs and tracks used in drywall partitions. These metal components provide the framework for attaching drywall panels, creating interior walls, and dividing spaces in buildings.
  2. Interior Partition Systems: Drywall stud and track systems are commonly used to create interior partition walls in commercial buildings, offices, residential spaces, and other structures. The roll-formed studs and tracks are lightweight, durable, and easy to install, offering a cost-effective alternative to traditional wood or masonry framing.
  3. Ceiling Systems: The metal studs and tracks produced by the roll forming machine are also used to construct suspended ceiling systems. These systems consist of a metal grid of tracks and cross tees that support ceiling panels. They are widely used in commercial spaces, such as offices, schools, hospitals, and retail stores, to provide a clean and uniform ceiling appearance while allowing easy access to utilities and services above the ceiling.
  4. Retrofitting and Renovations: Drywall stud and track systems are versatile and can be used in retrofitting or renovating existing spaces. They allow for the creation of new walls or partitions without major structural modifications, making them ideal for transforming large open spaces into smaller rooms or offices.
  5. Soundproofing and Fire Rating: Metal studs and tracks used in drywall systems can be designed to provide enhanced soundproofing or fire-rated properties. These specialized components help improve the acoustic performance of walls or meet specific fire safety regulations in certain building applications.

The drywall stud and track roll forming machine enables efficient and precise production of these metal components, offering flexibility in design and reducing labor costs associated with manual fabrication or assembly methods.

How does a stud and track roll forming machine work?

A stud and track roll forming machine is a complex piece of equipment that follows a series of steps to transform a metal coil into continuous lengths of studs and tracks. Here’s a general overview of how a stud and track roll forming machine works:

  1. Material Loading: The process begins by feeding a metal coil, typically made of galvanized steel or other suitable materials, into the roll forming machine. The coil is placed on a decoiler, and the leading edge of the strip is threaded through the machine.
  2. Roll Forming: The strip of metal passes through a series of rollers, also known as forming stations or roll tooling. These rollers are strategically positioned along the machine, each performing a specific bending or shaping operation on the metal.
  3. Step-by-Step Shaping: As the metal strip advances through the machine, each set of rollers gradually bends or forms the strip according to the desired profile of the stud or track. The rollers apply pressure and force on the metal, causing it to take on the required shape. The number and arrangement of rollers depend on the specific design and dimensions of the stud and track profiles.
  4. Cutting and Punching: Once the metal strip has been fully formed, the machine includes cutting and punching mechanisms to create the individual studs and tracks. These mechanisms can be integrated into the roll forming process or placed at the end of the line. They cut the continuous strip into precise lengths and punch any necessary holes or slots for fastening and assembly.
  5. Stacking or Packaging: The finished studs and tracks are then typically stacked, bundled, or packaged for easy handling, transportation, and storage. The roll forming machine may include additional equipment, such as conveyors or stacking systems, to facilitate this step.

Throughout the entire process, the stud and track roll forming machine relies on various control systems, such as computer numerical control (CNC) or programmable logic controllers (PLCs), to ensure precise and consistent shaping, cutting, and punching operations. These control systems enable the machine operator to input the desired specifications and monitor the production parameters.

The specific configuration and features of a stud and track roll forming machine may vary depending on the manufacturer, the desired stud and track profiles, and other factors. However, the fundamental principles remain the same, allowing for efficient and automated production of high-quality metal studs and tracks used in construction applications.

The Ultimate Guide To Buying A Metal Stud And Track Roll Forming Machine for sale

 

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Why Sussman Different

The price of Sussman’s roll forming machines is a little higher than other suppliers’. Let me explain about our machines difference:

Sussman machine design: it is unit one, which means the control box and the hydraulic station are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.

Our display screen is touch screen, not text touch screen.

Sussman Machinery

Sussman Processing technology: Sussman rollers is through grinding, quenched, chroming,finish machining,polishing,coated with chrome 0.05mm, all rollers are shiny, stronger and avoid rust.etc to make stronger, the roll forming machine is more robust and easier to use.  The metal sheet produced by our machine is always flat and perfect profiles., because in the design and during the machining process, we always control the force for the metal sheet, it does not damage the sheet surface and comes out perfect profile. And we use the German application COPRA, to imitate the situation in 3D and ensure the perfect profile.

Sussman Machinery

Sussman roll forming system

Sussman roll forming system: We will make the hand wheels at the feeding device to adjust feeding width, and we also make the wheels with the numbers then you know how to adjust right and left sides, also we made the rulers on the bedding, you can adjust the profile height and width according to the rulers.

Screw with numbers is to adjust material thickness easily, also with protecting cap also add laminating film device and felt to make the board flatter and smoother without scratches.

The machine is equipped with a detection switch device, in case of emergency, emergency alarm, stop operation.

Sussman Machinery's safety cover

The whole equipment is in accordance with the requirements of CE standards, and the entire body and transmission parts are covered to protect the safety of workers.

FAQ

What's Your Warranty?

12 Months, During Which All Parts Damaged Because Of Quality Problem Will Be Changed For Free.

What's Your Delivery Time?

Within 45-60 Days After Receiving Prepaid. Some Machines In Stock, Can Be Delivered At Any Time.

What's Your Payment Terms?
How To Place Order?

Inquiry—Confirm The Profile Drawings And Price—-Confirm The PI—Arrange The Deposit Or L/C—Then OK

How To Visit Our Company?

Fly To Shanghai Airport: By High Speed Train From Shanghai To Wuxi (30 Min), Then We Can Pick Up You.

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