Upright racking roll forming machine for Heavy Duty Column is widely used in producing heavy duty and light duty upright post. Upright racking roll forming machine for Heavy Duty Column can do material thickness 1.5-3.0mm with raw material Cold-rolled Steel, Galvanized Coil, Carbon steel.
Upright racking roll forming machine for Heavy Duty Column includes decoiler, Feeding and Leveling Device, 80T Punching press device, main forming machine, servo following hydraulic cutting device, the Frequency converter controls the motor speed, the PLC system controls length and quantity automatically.
The rack upright size 70mm, 90mm, 100mm and 110mm is popular, if the profile is similar, we can change the size by spacer manually to save costs, otherwise to use cassette to change the size.
Our produced profile meet ISO, CE, UL standards, and our machine is applied to Warehouse, supermarket, industry or home.
Technical Data of Upright racking roll forming machine for Heavy Duty Column
- Suitable Plate Material: thickness 1.5-3.0mm, Galvanized steel or blank steel
- Working Speed: 12-15 meters / min
- Forming Steps: 18 stations
- Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome
- Material of Shaft: 45# Advanced Steel (Diameter: 76mm), thermal refining
- Driven system: Chain Driven 1.5 inches 20A
- Main Power with reducer: 11KW WH Chinese Famous
- Cutting: Hydraulic Cutting Cr12mov
- Material of Cutting Knife: Cr12Mov, Quench HRC58-62
- Hydraulic Station Power: 7.5KW Wuxi Wanshen Famous Chinese Brand
- The whole machine is controlled by industry computer-PLC.
- PLC–Panasonic, Japan English and Chinese Language
- Touch Screen–Panasonic Japan
- Encoder–Omron, Japan
- Electric parts–Schneider
Machine parts list
|1||3T hydraulic de-coiler||1 set|
|2||Main roll forming machine||1 set|
|3||Servo following fly saw cutting||1 set|
|4||Control system ( including control box)||1 set|
|5||3 meters passive output table||1 unit|
|6||Spare parts||1 package|
|7||Cooling system||1 set|
|8||Gear box driven||1 set|
|9||TIG welding device||2 sets|
what is pallet rack roll forming machine?
A pallet rack roll forming machine is a specialized industrial machine used for manufacturing pallet racks. Pallet racks are storage systems used in warehouses, distribution centers, and other industrial settings to store and organize palletized goods. They consist of horizontal beams and vertical uprights that form a sturdy framework for supporting pallets.
The pallet rack roll forming machine operates by continuously feeding a coil of steel or metal strip into the machine. The machine then processes the strip through a series of rollers and dies, gradually forming it into the desired shape and size of the pallet rack components. This includes forming the horizontal beams, vertical uprights, and other necessary profiles, such as bracing, connectors, and supports.
The roll forming machine allows for the efficient and precise manufacturing of pallet rack components in large quantities. It ensures consistent quality and accurate dimensions for each component, which is crucial for the proper assembly and stability of the pallet rack system.
Pallet rack roll forming machines can be customized to produce various types of pallet rack systems, such as selective racks, drive-in racks, push-back racks, and flow racks. The machine can be programmed to adjust the dimensions and specifications of the components to meet specific storage requirements.
By using a pallet rack roll forming machine, manufacturers can streamline the production process, reduce labor costs, and meet the demand for high-quality pallet rack systems in industrial storage applications.
Briefly introduce the upright roll forming machine
An upright roll forming machine is a specialized industrial machine used for manufacturing uprights or columns for various storage systems, including pallet racks, shelving systems, and mezzanine platforms. The uprights are vertical structural components that provide support and stability to the storage system.
The machine operates by continuously feeding a coil of steel or metal strip into the machine. The strip is then processed through a series of rollers and dies, gradually forming it into the desired shape and size of the uprights. This includes forming the necessary profiles, such as holes, slots, and flanges, for connecting the uprights to other components of the storage system.
The roll forming machine allows for efficient and precise manufacturing of uprights in large quantities. It ensures consistent quality, accurate dimensions, and uniformity for each upright produced. The machine can be programmed to adjust the dimensions and specifications of the uprights to meet specific storage requirements.
Upright roll forming machines are typically customizable to produce different types of upright profiles, such as teardrop, slotted, or boltless designs. The machine’s flexibility enables manufacturers to cater to the specific needs of different storage systems and customer requirements.
By utilizing an upright roll forming machine, manufacturers can optimize the production process, increase productivity, and meet the demand for high-quality and reliable uprights in various storage applications.
application of rack shelf roll forming machine
- Warehouses and Distribution Centers: Rack shelves are widely used in warehouses and distribution centers to organize and store a variety of products. The roll forming machine allows manufacturers to produce rack shelves of different lengths, widths, and load capacities to accommodate various storage needs.
- Retail Stores: Rack shelves are commonly found in retail stores, such as supermarkets, convenience stores, and department stores. They provide display and storage space for products, allowing for efficient inventory management and easy access for customers. The roll forming machine enables the production of customized rack shelves to suit different retail environments.
- Industrial Storage: Rack shelves are essential in industrial settings, including manufacturing facilities, automotive warehouses, and logistics centers. They offer a solution for storing heavy equipment, tools, components, and other items. The roll forming machine can manufacture robust and durable rack shelves capable of withstanding heavy loads.
- E-commerce and Fulfillment Centers: With the growth of e-commerce, rack shelves play a crucial role in e-commerce fulfillment centers. They provide efficient storage solutions for organizing and picking items for order fulfillment. The roll forming machine allows for the production of rack shelves that are optimized for the specific needs of e-commerce operations.
- Archive and Document Storage: Rack shelves are utilized in archive rooms, libraries, and document storage facilities to store files, records, and other important documents. The roll forming machine can produce rack shelves with appropriate dimensions and features, such as dividers or adjustable shelves, to accommodate different types of documents.