Polyurethane Foam PU Roof and Wall Sandwich Panel Production Line

Roof Ridge Cap Roll Forming Machine can produce material thickness range 0.3-0.8mm or 0.12-0.4mm, material PPGI, galvalume steel and galvanized steel, also we can customized the machine according to your drawing.

This machine design is unit one, which means the control box and motor are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.

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Description

Polyurethane Foam PU Roof and Wall Sandwich Panel Production Line can produce material thickness range 0.3-0.8mm or 0.12-0.4mm, material PPGI, galvalume steel and galvanized steel, also we can customize the machine according to your drawing.

This machine design is unit one, which means the control box and motor are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.

Technological process of Polyurethane Foam PU Roof and Wall Sandwich Panel Production Line

Uncoiling—Feeding with guide—Roll forming—cutting—Products collecting

Polyurethane Foam PU Roof and Wall Sandwich Panel Production Line

Machine list of Polyurethane Foam PU Roof and Wall Sandwich Panel Production Line

Machine list
3 tons passive de-coiler 1 set
Feeding with guide 1 set
Main roll forming machine 1 set
PLC Control box 1 unit
Hydraulic station 1 unit
Hydraulic cutting 1 unit
Out tables 2 units
Safety cover 1 set

Technical Data of Polyurethane Foam PU Roof and Wall Sandwich Panel Production Line

Item NO Description
Offered specification
1 Rolling speed
10-15m/min(not include cutting time)
2 Rolling thickness 0.3-0.6mm
3 Raw material
Galvanized steel sheet
6 Dimension
About 7500×1000×1200 (mm)
7 Weight About 6 tons
8 Roller stations
About 16 stations
9 Roller material
45#forge steel, coated with chrome
10 Shaft diameter
Φ70mm, material is 45# forge steel
11 Transmission
By chain 1 inch
12 Material of chain
45# forged steel with frequency quenching, 12A
14 Material of cutting
Cr12Mov with quench HRC58-62°
15 Tolerance 6m±1.5mm
16 Frame H type steel

Details of each composition

1. 3T passive De-coiler

  • Coil inner Diameter: ¢460mm~520mm
  • Max out diameter of the coil: ¢800mm
  • Expansion: with 4 palms, with brake
  • Max Coil Width: 500mm

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2. Cutting

(1) Cutting after forming: Cut the sheet after roll forming to required length
(2) Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
(3) Material of blade: CR12Mov with heat treatment
(4) Length measuring: Automatic length measuring
(5) Tolerance of length: 10m±2mm

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3. Out tables

  • Length: 2 meters
  • Number: 2 units

Out table

4. Control Box

(1) Power supplier: 380 V, 50 Hz, 3Phase (adjusted with the requestment)
(2) length & quantity measurement automatically;
(3) length & quantity controlled by PLC
(4) Length inaccuracy can be amended easily.
(6) Control panel: Button-type switch and touch screen
(7) Unit of length: millimeter (switched on the control panel)

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What about China sandwich panel production line?

Chinese sandwich panel production lines typically involve a series of processes, including material preparation, core material insertion, bonding, and cutting. The specific configuration and equipment used in these production lines may vary depending on the manufacturer and the type of sandwich panel being produced.

China’s sandwich panel production lines are often equipped with advanced machinery and technologies to ensure efficient and high-quality manufacturing. These lines may incorporate automated systems for material handling, adhesive application, and panel cutting, among other processes. The use of robotics and computer-controlled equipment is also common in modern production lines to enhance precision and productivity.

China’s sandwich panel production industry caters to various sectors, including construction, automotive, aerospace, and refrigeration. Sandwich panels are widely used in applications such as building facades, wall claddings, roofing systems, cold storage facilities, and transportation vehicles.

It’s important to note that specific details about individual companies or the latest advancements in Chinese sandwich panel production lines may be beyond the scope of my training, as my knowledge cutoff is September 2021. Therefore, for the most up-to-date and detailed information, it’s recommended to consult industry reports, trade publications, or reach out to specific Chinese manufacturers in the field.

application of pu sandwich panel production line

  1. Building Construction: PU sandwich panels are extensively used in building construction for both exterior and interior applications. They are used as insulated wall panels, roof panels, and ceiling panels. The panels provide excellent thermal insulation, sound insulation, and fire resistance, making them suitable for residential, commercial, and industrial buildings.
  2. Cold Storage and Refrigeration: PU sandwich panels are ideal for cold storage facilities, refrigerated warehouses, and insulated containers. The panels offer high thermal resistance and maintain temperature control, ensuring efficient storage of perishable goods, frozen products, and pharmaceuticals.
  3. Industrial Facilities: PU sandwich panels find applications in industrial facilities such as factories, warehouses, and workshops. They are used as partition walls, curtain walls, and cladding panels. The panels provide insulation and improve energy efficiency in industrial buildings.
  4. Cleanrooms: Cleanrooms require controlled environments with precise temperature, humidity, and cleanliness levels. PU sandwich panels with their thermal insulation and airtight properties are suitable for constructing cleanrooms in industries such as pharmaceuticals, electronics, and research laboratories.
  5. Agricultural Buildings: PU sandwich panels are used in agricultural buildings like livestock farms, poultry houses, and greenhouses. The panels provide insulation, regulate temperature, and maintain proper conditions for agricultural activities.
  6. Modular Construction: PU sandwich panels are popular in modular construction and prefabricated building systems. They are used to create modular units for various purposes, including portable cabins, housing, site offices, and temporary structures.
  7. Transportation: PU sandwich panels are utilized in the transportation industry for manufacturing lightweight and energy-efficient truck bodies, trailers, and containers. The panels offer thermal insulation, structural strength, and durability.

How much does sandwich panel production line price?

The price of a sandwich panel production line can vary significantly depending on various factors such as the capacity, automation level, production speed, quality of components, and additional features or customization options. Therefore, it’s challenging to provide an exact price without specific details.

Generally, sandwich panel production lines can range from tens of thousands of dollars to several million dollars. Smaller and less automated production lines with lower capacities and slower production speeds tend to be more affordable. On the other hand, larger, fully automated production lines with higher capacities and faster production speeds are typically more expensive.

It’s important to consider that the price of the production line is just one aspect of the total investment required for setting up a sandwich panel manufacturing facility. Other costs to consider include factory space, raw materials, utilities, labor, maintenance, and marketing.

To obtain accurate pricing information, it is recommended to contact manufacturers or suppliers of sandwich panel production lines directly. They can provide you with detailed quotations based on your specific requirements and provide further assistance regarding the costs and technical specifications.

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Why Sussman Different

The price of Sussman’s roll forming machines is a little higher than other suppliers’. Let me explain about our machines difference:

Sussman machine design: it is unit one, which means the control box and the hydraulic station are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.

Our display screen is touch screen, not text touch screen.

Sussman Machinery

Sussman Processing technology: Sussman rollers is through grinding, quenched, chroming,finish machining,polishing,coated with chrome 0.05mm, all rollers are shiny, stronger and avoid rust.etc to make stronger, the roll forming machine is more robust and easier to use.  The metal sheet produced by our machine is always flat and perfect profiles., because in the design and during the machining process, we always control the force for the metal sheet, it does not damage the sheet surface and comes out perfect profile. And we use the German application COPRA, to imitate the situation in 3D and ensure the perfect profile.

Sussman Machinery

Sussman roll forming system

Sussman roll forming system: We will make the hand wheels at the feeding device to adjust feeding width, and we also make the wheels with the numbers then you know how to adjust right and left sides, also we made the rulers on the bedding, you can adjust the profile height and width according to the rulers.

Screw with numbers is to adjust material thickness easily, also with protecting cap also add laminating film device and felt to make the board flatter and smoother without scratches.

The machine is equipped with a detection switch device, in case of emergency, emergency alarm, stop operation.

Sussman Machinery's safety cover

The whole equipment is in accordance with the requirements of CE standards, and the entire body and transmission parts are covered to protect the safety of workers.

FAQ

What's Your Warranty?

12 Months, During Which All Parts Damaged Because Of Quality Problem Will Be Changed For Free.

What's Your Delivery Time?

Within 45-60 Days After Receiving Prepaid. Some Machines In Stock, Can Be Delivered At Any Time.

What's Your Payment Terms?

How To Place Order?

Inquiry—Confirm The Profile Drawings And Price—-Confirm The PI—Arrange The Deposit Or L/C—Then OK

How To Visit Our Company?

Fly To Shanghai Airport: By High Speed Train From Shanghai To Wuxi (30 Min), Then We Can Pick Up You.

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