Profile Drawing of Roll forming machine design Vineyard stakes post Profile
Working flow of Roll forming machine design Vineyard stakes post Profile
Uncoiling—leveling—servo feeding— punching press–Roll forming—servo cutting—Products collecting
Machine parts list of Roll forming machine design Vineyard stakes post Profile
|1||Manual De-coiler||1 set|
|2||Leveling device NC300mm||1 set|
|3||Servo feeding device 300mm||1 unit|
|4||Press machine JH21-80||1 unit|
|5||Main roll forming machine||1 set|
|6||Servo following cutting||1 set|
|7||Hydraulic station||1 set|
|8||Control system ( including control box)||1 set|
|9||Out tables||1 unit|
|10||Spare parts||1 package|
Technique data of Roll forming machine design Vineyard stakes post Profile
1. 3 tons manual De-coiler
- Coil inner Diameter: ￠460mm～520mm
- Max out diameter of the coil: ￠800mm
- Expansion: with 4 palms, with brake
- Max Coil Width: 500mm
2. Leveling device
- 7 rolls leveling, 3 rolls up and 4 rolls down, roller leveler rolls is more smaller, get flatting better.
- Diameter is Ø 70mm, chrome and HRC60 heat treatment to secure the smooth surface
- Leveling Raw Material thickness:1.5-2.0mm
- Max Leveling Raw Material width: 300mm
- Motor: 1.8kw, drive faster, can adjust the speed
3. Feeding device
Feeding Servo feeding motor: 1.8KW (Yaskawa, Japanese Brand)
Description: servo feeding can control the punching distance in precision, controlled by PLC, and the feeding tolerance can be+-0.05mm, the servo motor can control the speed, and can accept the input signal, and react quickly, and performance well, the touch screen can display the rotating speed, the length and the quantity, it can be controlled by the manual and auto modes.
4. Press machine
- Series JH21-80
- Brand name: Yangli
- JH21 series press machine description:
- JH21series open back press with dry clutch and hydraulic overload protector
- Welded body with steel plate and high intensity.
- Main motor is made by Siemens.
- Adopts combined pneumatic friction clutch and brake.
- Cluster gear adopts the flooding oil lubrication.
- Six-face rectangle lengthen guide; JH21-315B/400B adopts eight-face lengthen guideway.
- Equipped with hydraulic overload protecting device.
- JH21-25/25B/45 adopts manual shut height adjustment,among these types JH21-25/45 adopts scale display and JH21-25B with digital display.JH21-63 and above type adopts electric shut height adjustment with digital display.
- JH21-45 can equip with die set height adjustment motor, the value will be displayed by digital.
- JH21-25B, JH21-45 and above type equipped with balance cylinder.
- Duplex valves imported.
- Electric compelling grease lubrication system.
- Balancing cylinder adopts manual lubrication system.
- One set of blowing device.
- Controlled by PLC with international brand.
- Buttons, indicators, AC contactors, air circuit breakers and other controlling devices are imported from international brand.
- Equipped with optional air cushion device, automatic feed shaft and photoelectric protector, which can used to work with various automatic equipments.
Main Roll forming machine technique data
- Suitable Plate Material: thickness 1.5-2.0mm, Galvanized steel or blank steel
- Working Speed: about 10-12 meters / min (include cutting time and punching time)
- Forming machine: about 16 stations
- Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome
- Material of Shaft: 45# Advanced Steel (Diameter: 75mm), thermal refining
- Drive system: Gear box driven
- Main Power with reducer: 11KW WH Chinese Famous
- Cutting: Hydraulic Cutting Cr12mov
- Material of Cutting Knife: Cr12Mov, Quench HRC58-62
- Hydraulic Station Power: 4KW Famous Chinese Brand
- The whole machine is controlled by industry computer-PLC.
- PLC–Panasonic, English and Chinese Language
- Encoder–Omron, Japan
- Electric parts–Schneider
- Machine operation: Manual and full automatic mode at same time with limit switches, and panel support device
- Power supplier: 380V, 50 Hz, 3Phase
Gear box drive
Punching die sets
Punching die sets description
As for the profiles, total need 1 set of punching die set, when the punching heads broke, they can be removed, and changed by the new punching heads, get guide pins for the punching moulds
Punching moulds material: Cr12Mov Quenching HRC58-62degree Shanghai NO.5 Steel (China best brand for steel)
Servo following Cutting:
- The cutter blade material: Cr12mov HRC58-62 degree
- Blades number: 1 set
- Cutting after forming: Cut the sheet after roll forming to required length
- Cutting motion: The main machine automatically cut, following and back, Non stop.
- Material of blade: CR12Mov with heat treatment
- Length measuring: Automatic length measuring
- Tolerance of length: 6m±0.5mm
Twister for each profile to make profiles straight
Quantity: 1 piece
Main roll forming machine share list
- Leveling machine
- Servo Feeding
- Punching press machine
- Punching die set
- main frame of the machine
- Main Motorand main drive
- Hydraulic station
- PLC Control box
- Cutter holder
- Out tables
- PLC control box
- Length: 4 meters
- Number: 1 unit
Total machine specification
- the outline of the machine: about 25 meters*2 meters*1.2 meters
- total weight: about 10 tons
- shipping container 1*20+1*40 feet GPcontainers
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