Description

Scaffolding Planks Roll Forming Machine can make scaffold plank. We adopt servo feeder to make sure the holes are in high precision. We use punching press to make line speed faster, and we use hydraulic post cutting to make sure the profile perfect.

The thickness of raw material is around 1-2mm.

Parameter

Scaffolding Planks Roll Forming Machine parts list

Technique data

1. De-coiler

• Diameter: 460-520mm expansion.
• Expansion: hydraulic
• Capacity:3000kg per mandrel
• Max Coil Width: 600mm
• Drag tension brake with variable brake tension adjustment valve

2. Leveling device

• 7 rolls leveling, 3 rolls up and 4 rolls down, roller leveler rolls are more smaller, get flatting better.
• Diameter is Ø 70mm, chrome and HRC60 heat treatment to secure the smooth surface
• Leveling Raw Material thickness:1.5-2.0mm
• Max Leveling Raw Material width: 600mm
• Motor: 2.9kw, drive faster, can adjust the speed

3. Feeding device

Feeding Servo feeding motor: 2.9KW (Yaskawa, Japanese Brand)

Description: servo feeding can control the punching distance in precision, controlled by PLC, and the feeding tolerance can be+-0.05mm, the servo motor can control the speed, and can accept the input signal, and react quickly, and performance well, the touch screen can display the rotating speed, the length and the quantity, it can be controlled by the manual and auto modes.

5. Press machine

• Series JH21-125
• Brand name: Yangli
• JH21 series press machine description:
  • JH21series open back press with dry clutch and hydraulic overload protector
  • Welded body with steel plate and high intensity.
  • Main motor is made by Siemens.
  • Adopts combined pneumatic friction clutch and brake.
  • Cluster gear adopts the flooding oil lubrication.
  • Six-face rectangle lengthen guide; JH21-315B/400B adopts eight-face lengthen guideway.
  • Equipped with hydraulic overload protecting device.
  • JH21-25/25B/45 adopts manual shut height adjustment, among these types JH21-25/45 adopts scale display and JH21-25B with digital display.JH21-63 and above type adopts electric shut height adjustment with digital display.
  • JH21-45 can equip with die set height adjustment motor, the value will be displayed by digital.
  • JH21-25B, JH21-45 and above type equipped with balance cylinder.
  • Duplex valves imported.
  • Electric compelling grease lubrication system.
  • Balancing cylinder adopts manual lubrication system.
  • One set of blowing device.
  • Controlled by PLC with international brand.
  • Buttons, indicators, AC contactors, air circuit breakers and other controlling devices are imported from international brand.
  • Equipped with optional air cushion device, automatic feed shaft and photoelectric protector, which can used to work with various automatic equipments.

5. Main Roll forming machine technique data

• Suitable Plate Material: thickness 1.5-2.0mm, Galvanized steel or blank steel 250mpa-620mpa
• Working Speed: 12-15 meters / min
• Forming machine: about 20 stations
• Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome
• Material of Shaft: 45# Advanced Steel (Diameter: 76mm), thermal refining
• Driven system: drive by 160 type gear box
• Main Power with reducer: 11KW WH Chinese Famous
• Cutting: Hydraulic Cutting Cr12mov
• Material of Cutting Knife: Cr12Mov, Quench HRC58-62
• Hydraulic Station Power: 5.5KW Wuxi Wanshen Famous Chinese Brand
• The whole machine is controlled by industry computer-PLC.
•  PLC–Panasonic, Japan English and Chinese Language
  • Touch Screen–Panasonic Japan
  • Encoder–Omron, Japan
  • Electric parts–Schneider
  • Cutting holder: straight cutting by 3 pieces of blades
  • Machine operation: Manual and full automatic mode at same time with limit switches, and panel support device

•  Punching die sets  Punching die sets descriptionAs for the profiles, total need 2 sets of punching die sets, when need to punch the left hole drawing, change the punching mould 1, when punching the second hole drawing, change the punching mould 2, ect. When the punching heads broke, they can be removed, and changed by the new punching heads, get guide pins for the punching mouldsPunching moulds material: Cr12Mov Quenching HRC58-62degree Shanghai NO.5 Steel (China best brand for steel)

Two sets of punching dies, one is for width 298mm, 198mm

6. Cutting

• The cutter blade material: Cr12mov HRC58-62 degree
• Blades number: 2 sets
• Cutting after forming: Cut the sheet after roll forming to required length
• Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
• Material of blade: CR12with heat treatment
• Length measuring: Automatic length measuring
• Tolerance of length: 6m+/- 0.5mm

Twister for each profile to make profiles straight

7. Main roll forming machine share list

• De-coiler
• Leveling machine
• Servo Feeding
• Punching press machine
• Punching die sets
• main frame of the machine
• Main Motor
• Hydraulic station
• PLC Control box
• Cutter holder
• Out tables

8. Out tables

• Length: 4 meters
• Number: 1unit
• motor 2.2kw

9. Spare parts

10. Total machine specification

• the outline of the machine: about 25 meters*1meter*1.2 meters
• total weight: about 25 tons
• shipping container 2*40 feet GP containers

what is metal deck roll forming machine?

A metal deck roll forming machine, also known as a steel deck roll forming machine, is a type of roll forming equipment used to produce metal deck sheets or panels. Metal decking is a structural component commonly used in construction for floor and roof systems, providing a stable and durable base for concrete slabs or other construction materials. A metal deck roll forming machine facilitates the efficient production of these decking profiles. Here’s an overview of how a metal deck roll forming machine typically works:

1. Material Loading: The process begins by loading a coil of steel or other metal onto a decoiler. The decoiler holds and feeds the coil into the machine.
2. Straightening and Feeding: The coil strip is then guided through a straightening unit to remove any coil set or curvature, ensuring a flat and consistent strip. The straightened strip is then fed into the roll forming machine.
3. Roll Forming: The roll forming machine consists of a series of roll tooling stations arranged in a line. Each station has a set of rollers that progressively shape the metal strip into the desired metal deck profile. The rollers are precisely positioned and designed to bend and form the metal strip, creating the desired shape, including the ribbing and embossing required for strength and rigidity. The strip is guided through the machine, and each station contributes to the final shape of the metal deck panel.
4. Cutting: Once the desired length of the metal deck panel is formed, a cutting mechanism is activated to cut the panel to the desired length. The cutting mechanism may be a flying cutoff, hydraulic shear, or other cutting method.
5. Stacking and Output: The cut metal deck panels are then usually stacked or conveyed to an output area for further processing or packaging. The machine may include stacking or palletizing mechanisms to facilitate efficient handling of the finished panels.

The entire process is typically automated and controlled by a computerized system, ensuring precise control over the speed, positioning, and operation of the rollers and cutting mechanism. This automation enables high production rates and consistent quality of the metal deck panels.

It’s important to note that the specific operation and features of a metal deck roll forming machine can vary depending on the manufacturer and the requirements of the application.

application of portable metal roll forming machine

A portable metal roll forming machine has various applications and offers flexibility in on-site or remote production of metal profiles. Here are some common applications of a portable metal roll forming machine:

1. Roofing and Cladding: Portable roll forming machines are commonly used for on-site production of metal roofing panels and cladding profiles. They can produce panels of different lengths and profiles to match the specific requirements of the building or structure.
2. Gutters and Downspouts: Portable roll formers are utilized for on-site fabrication of seamless gutters and downspouts. They can form continuous lengths of gutter profiles, eliminating the need for joints and reducing the risk of leaks.
3. Flashing and Trim: Portable roll forming machines are ideal for producing custom flashing and trim profiles used in roofing and cladding installations. These machines enable precise bending and forming of metal strips into specific shapes and sizes required for flashings, edge trims, and other architectural details.
4. Fencing and Enclosures: Portable roll formers can be used to fabricate metal profiles for fencing, gates, and enclosures. They can produce panels with various patterns and designs, offering durability and security.
5. Garage Doors and Shutters: Portable roll forming machines are employed for on-site production of metal profiles used in garage doors and shutters. They can create door panels with customized designs and dimensions.
6. Signage and Advertising: Portable roll forming machines can be used to manufacture metal profiles for signage and advertising applications. They can produce channel letters, fascia panels, and other components used in outdoor and indoor advertising displays.
7. HVAC Ductwork: Portable roll forming machines can fabricate metal profiles for HVAC (Heating, Ventilation, and Air Conditioning) ductwork. They can create ducts of various sizes and shapes required for efficient airflow and temperature control.
8. Shelving and Racking Systems: Portable roll forming machines can be used for on-site production of metal profiles used in shelving and racking systems. They can create beams, uprights, and other components with consistent cross-sections for efficient storage solutions.

The portable nature of these machines allows for increased mobility and flexibility in various construction and fabrication projects. They eliminate the need for transporting prefabricated metal profiles, reduce waste, and enable customization on-site, making them a valuable tool for contractors, construction companies, and metal fabricators.

how to choose metal tile roll forming machine?

Choosing the right metal tile roll forming machine requires careful consideration of several factors. Here are some key points to keep in mind when selecting a metal tile roll forming machine:

1. Production Requirements: Determine your production needs, such as the expected output in terms of the number of metal tiles per hour or per day. Consider the required speed, efficiency, and production capacity of the machine. Ensure that the machine you choose can meet your specific production demands.
2. Material Compatibility: Consider the type of metal you will be using for the metal tiles. Metal tile roll forming machines are designed to work with different types of materials, such as steel, aluminum, or copper. Ensure that the machine you select is compatible with the specific metal material you plan to use.
3. Tile Profile and Dimensions: Define the specific profile and dimensions of the metal tiles you intend to produce. Different machines are designed for different tile profiles, such as interlocking or standing seam tiles. Ensure that the machine you choose can produce the desired tile profile and dimensions accurately.
4. Customization and Flexibility: Determine if you require the flexibility to produce different tile profiles or if you have specific customization needs. Some machines offer interchangeable roll tooling that allows for easy adjustment to different tile profiles. Consider the level of customization and flexibility required for your production needs.
5. Quality and Durability: Assess the quality and durability of the machine. Look for machines manufactured by reputable companies with a track record of producing reliable equipment. Check customer reviews and testimonials to gain insights into the machine’s performance and durability.
6. Automation and Control: Evaluate the level of automation and control offered by the machine. Automation features such as computerized controls, touch screen interfaces, and precise positioning systems can enhance productivity and ease of operation. Consider the level of automation required based on your production volume and operator expertise.
7. After-sales Support and Service: Consider the availability of after-sales support and service from the manufacturer or supplier. Ensure that they offer technical assistance, spare parts availability, and maintenance services to keep the machine running smoothly over its lifespan.
8. Budget and Cost: Determine your budget for the machine and consider the overall cost, including the purchase price, installation, training, and maintenance expenses. Compare the features and capabilities of different machines within your budget range to find the best value for your investment.

It’s recommended to consult with industry experts, machinery suppliers, and manufacturers to get detailed information and assistance in selecting the most suitable metal tile roll forming machine for your specific requirements.