Scaffolding Planks Roll Forming Machine


Scaffolding Planks Roll Forming Machine can make scaffold plank. We adopt servo feeder to make sure the holes are in high precision. We use punching press to make line speed faster and we use hydraulic post cutting to make sure the profile perfect.

The thickness of raw material is around 1-2mm.

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Scaffolding Planks Roll Forming Machine can make scaffold plank. We adopt servo feeder to make sure the holes are in high precision. We use punching press to make line speed faster, and we use hydraulic post cutting to make sure the profile perfect.

The thickness of raw material is around 1-2mm.


Scaffolding Planks Roll Forming Machine
No. Item Specification Optional
Suitable material
Type:Galvanized Coil, PPGI, Carbon steel Coil
Thickness (mm):1-2
Yield strength: 250 – 550MPa
Tensil stress(Mpa):G350Mpa-G550Mpa
2 Nominal forming speed(m/min) 10-25
Or according to your requirement
3 Forming station 20
4 Decoiler Manual decoiler
Hydraulic decoiler or double head decoiler
5 Main machine motor Sino-German Brand Siemens
6 PLC brand Panasonic Siemens
7 Inverter brand Yaskawa
8 Driving system Chain drive Gearbox drive
9 Rollers’ materail Steel #45 GCr15
10 Station structure Torri stand structure
Forged Iron station
Or Wall panel station
11 Punching system No
Hydraulic punching station or Punching press
12 Cutting system Post-cutting Pre-cutting
13 Power supply requirement 380V 60Hz
Or according to your requirement
14 Machine color Industrial blue
Or according to your requirement

Scaffolding Planks Roll Forming Machine parts list

S.N Equipment name Quantity
1 3T hydraulic un-coiler 1 set
2 Leveling device 600mm 1 set
3 Servo feeding device 600mm 1 unit
4 Press machineJH21-125 1 unit
5 Main roll forming machine 20 stations 1 set
6 Cutting holder 1 set
7 Hydraulic station 1 set
8 Control system ( including control box) 1 set
9 Conveyor Out table 1 unit
10 Spare parts 1 package
11 Drive system 1 set
12 Cutting dies 2 sets
13 Punching die set 2 sets

Technique data

1. De-coiler

  • Diameter: 460-520mm expansion.
  • Expansion: hydraulic
  • Capacity:3000kg per mandrel
  • Max Coil Width: 600mm
  • Drag tension brake with variable brake tension adjustment valve


2. Leveling device

  • 7 rolls leveling, 3 rolls up and 4 rolls down, roller leveler rolls are more smaller, get flatting better.
  • Diameter is Ø 70mm, chrome and HRC60 heat treatment to secure the smooth surface
  • Leveling Raw Material thickness:1.5-2.0mm
  • Max Leveling Raw Material width: 600mm
  • Motor: 2.9kw, drive faster, can adjust the speed

Scaffolding Planks Roll Forming Machine

3. Feeding device

Feeding Servo feeding motor: 2.9KW (Yaskawa, Japanese Brand)

Description: servo feeding can control the punching distance in precision, controlled by PLC, and the feeding tolerance can be+-0.05mm, the servo motor can control the speed, and can accept the input signal, and react quickly, and performance well, the touch screen can display the rotating speed, the length and the quantity, it can be controlled by the manual and auto modes.


5. Press machine
  • Series JH21-125
  • Brand name: Yangli
  • JH21 series press machine description:
    • JH21series open back press with dry clutch and hydraulic overload protector
    • Welded body with steel plate and high intensity.
    • Main motor is made by Siemens.
    • Adopts combined pneumatic friction clutch and brake.
    • Cluster gear adopts the flooding oil lubrication.
    • Six-face rectangle lengthen guide; JH21-315B/400B adopts eight-face lengthen guideway.
    • Equipped with hydraulic overload protecting device.
    • JH21-25/25B/45 adopts manual shut height adjustment, among these types JH21-25/45 adopts scale display and JH21-25B with digital display.JH21-63 and above type adopts electric shut height adjustment with digital display.
    • JH21-45 can equip with die set height adjustment motor, the value will be displayed by digital.
    • JH21-25B, JH21-45 and above type equipped with balance cylinder.
    • Duplex valves imported.
    • Electric compelling grease lubrication system.
    • Balancing cylinder adopts manual lubrication system.
    • One set of blowing device.
    • Controlled by PLC with international brand.
    • Buttons, indicators, AC contactors, air circuit breakers and other controlling devices are imported from international brand.
    • Equipped with optional air cushion device, automatic feed shaft and photoelectric protector, which can used to work with various automatic equipments.
Capacity kN 1250
Nominal Stroke mm 6
Slide Stroke mm 160
SPM Fixed min-1 50
Variable 40-60
Max. Die Height mm 350
Die Height Adjustment mm 80
Between Slide Center & Frame mm 350
Bolster (FB×LR) mm 680×1150
Bolster Opening (Up Hole Dia.×Dpth×Low Hole Dia.) mm φ260×50×φ220
Bolster Thickness mm 140
Bolster Opening (Dia./FB×LR) mm 420×540
Slide Area (FB×LR) mm 540×680
Shank Hole (Dia.×Dpth) mm φ60×80
Between Columns mm 760
Main Motor Power kW 11
Outline Size (FB×LR×H) mm 1850×1490×3060
Net Weight kg 9900

5. Main Roll forming machine technique data

  • Suitable Plate Material: thickness 1.5-2.0mm, Galvanized steel or blank steel 250mpa-620mpa
  • Working Speed: 12-15 meters / min
  • Forming machine: about 20 stations
  • Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome
  • Material of Shaft: 45# Advanced Steel (Diameter: 76mm), thermal refining
  • Driven system: drive by 160 type gear box
  • Main Power with reducer: 11KW WH Chinese Famous
  • Cutting: Hydraulic Cutting Cr12mov
  • Material of Cutting Knife: Cr12Mov, Quench HRC58-62
  • Hydraulic Station Power: 5.5KW Wuxi Wanshen Famous Chinese Brand
  • The whole machine is controlled by industry computer-PLC.
  •  PLC–Panasonic, Japan English and Chinese Language
    • Touch Screen–Panasonic Japan
    • Encoder–Omron, Japan
    • Electric parts–Schneider
    • Cutting holder: straight cutting by 3 pieces of blades
    • Machine operation: Manual and full automatic mode at same time with limit switches, and panel support device


  •  Punching die sets  Punching die sets descriptionAs for the profiles, total need 2 sets of punching die sets, when need to punch the left hole drawing, change the punching mould 1, when punching the second hole drawing, change the punching mould 2, ect. When the punching heads broke, they can be removed, and changed by the new punching heads, get guide pins for the punching mouldsPunching moulds material: Cr12Mov Quenching HRC58-62degree Shanghai NO.5 Steel (China best brand for steel)


Two sets of punching dies, one is for width 298mm, 198mm

6. Cutting

  • The cutter blade material: Cr12mov HRC58-62 degree
  • Blades number: 2 sets
  • Cutting after forming: Cut the sheet after roll forming to required length
  • Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
  • Material of blade: CR12with heat treatment
  • Length measuring: Automatic length measuring
  • Tolerance of length: 6m+/- 0.5mm

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Twister for each profile to make profiles straight

7. Main roll forming machine share list

  • De-coiler
  • Leveling machine
  • Servo Feeding
  • Punching press machine
  • Punching die sets
  • main frame of the machine
  • Main Motor
  • Hydraulic station
  • PLC Control box
  • Cutter holder
  • Out tables

8. Out tables

  • Length: 4 meters
  • Number: 1unit
  • motor 2.2kw


9. Spare parts

Name Number
Feeler gauge 1
Size spanner 1
Inner hexagon spanner 1
Clamp 1
Standard spanner 1
Shifting spanner 1
Slotted screwdriver 1
Other accessories
Chain 6 pieces
Chain connector 20 pieces
Bearing (Haerbin) 40 pieces
Encoder(Omron) 1 piece

10. Total machine specification

  • the outline of the machine: about 25 meters*1meter*1.2 meters
  • total weight: about 25 tons
  • shipping container 2*40 feet GP containers


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Why Sussman Different

The price of Sussman’s roll forming machines is a little higher than other suppliers’. Let me explain about our machines difference:

Sussman machine design: it is unit one, which means the control box and the hydraulic station are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.

Our display screen is touch screen, not text touch screen.

Sussman Machinery

Sussman Processing technology: Sussman rollers is through grinding, quenched, chroming,finish machining,polishing,coated with chrome 0.05mm, all rollers are shiny, stronger and avoid rust.etc to make stronger, the roll forming machine is more robust and easier to use.  The metal sheet produced by our machine is always flat and perfect profiles., because in the design and during the machining process, we always control the force for the metal sheet, it does not damage the sheet surface and comes out perfect profile. And we use the German application COPRA, to imitate the situation in 3D and ensure the perfect profile.

Sussman Machinery

Sussman roll forming system

Sussman roll forming system: We will make the hand wheels at the feeding device to adjust feeding width, and we also make the wheels with the numbers then you know how to adjust right and left sides, also we made the rulers on the bedding, you can adjust the profile height and width according to the rulers.

Screw with numbers is to adjust material thickness easily, also with protecting cap also add laminating film device and felt to make the board flatter and smoother without scratches.

The machine is equipped with a detection switch device, in case of emergency, emergency alarm, stop operation.

Sussman Machinery's safety cover

The whole equipment is in accordance with the requirements of CE standards, and the entire body and transmission parts are covered to protect the safety of workers.


12 Months, During Which All Parts Damaged Because Of Quality Problem Will Be Changed For Free.

Within 45-60 Days After Receiving Prepaid. Some Machines In Stock, Can Be Delivered At Any Time.

Inquiry---Confirm The Profile Drawings And Price----Confirm The PI---Arrange The Deposit Or L/C---Then OK

Fly To Shanghai Airport: By High Speed Train From Shanghai To Wuxi (30 Min), Then We Can Pick Up You.


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