Description

The profile of shipping container board panel Roll Forming Machine is designed according to the client requirement.

Technological process of shipping container board panel Roll Forming Machine

Uncoiling—Feeding&Leveling —Roll forming—Cutting—Products collecting

Machine lists of shipping container board panel Roll Forming Machine

No	Name	Quantity
1	5 tons hydraulic de-coiler	1 set
2	Main roll forming machine	1 set
3	Control box	1 unit
4	Hydraulic cutting device	1 unit
5	Hydraulic station	1 unit
6	Out tables	2 units

Technical Data of shipping container board panel Roll Forming Machine

Item NO	Description	Unit\Type	RF-DF
1	Steel Thickness	mm	1.5-2.0mm
2	Forming Speed	m/min	0-12
3	Roller stands	stand	34
4	Roller Material		high-grade Gcr15# steel
5	Shaft diameter		Ф90
6	Main Motor Power	Kw	22kw
7	Hydraulic cutting Power	Kw	7.5
8	Hydraulic pressure	Mpa	12
9	Power Supply		380V, 50HZ,3 phase
10	Tolerance	mm	1.5
11	Material of cutting		Cr12Mov
12	Control system		PLC with touch screen
13	Machine size	mm	About 11500*1650*1200mm
14	Machine weight	Ton	About 8.5 tons

Details of each composition:

1.De-coiler:

2.Cutting:

(1)   Cutting motion: The main machine automatically stops and then cutting. After the cutting, the main machine will automatically start.

(2)   Material of blade: CR12with heat treatment

(3)   Length measuring: Automatic length measuring

(4)   Tolerance of length: +/- 1.5mm

3.Control Box:

(1)   Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase (this is can depend on customer request)

(2)   Automatic length measurement:

(3)   Automatic quantity measurement

(4)   Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved

(5)   Length inaccuracy can be amended easily.

(6).  Control panel: Button-type switch and touch screen

(7)   Unit of length: millimeter (switched on the control panel)

4. Out tables

1. Length: 2 meters

2. Number: 2 units

what is carriage board roll forming machine?

A carriage board roll forming machine is a type of industrial machinery used in the manufacturing process of carriage boards. Carriage boards are typically used in the construction industry and are often installed on the exterior walls of buildings or structures.

The roll forming machine is specifically designed to shape and form metal coils or sheets into the desired profile of a carriage board. It consists of a series of rollers and dies that gradually bend and shape the metal as it passes through the machine. The rollers and dies are adjustable, allowing for the production of carriage boards with different dimensions and designs.

The process begins with a coil or sheet of metal being fed into the roll forming machine. As the metal passes through the machine, it undergoes a series of bending and shaping operations. The rollers and dies work together to gradually transform the flat metal into the desired carriage board profile. The machine may also include additional components such as cutting tools to trim the carriage board to the desired length.

Carriage board roll forming machines are typically automated and can operate at high speeds, allowing for efficient and continuous production. They are commonly used in manufacturing facilities that produce carriage boards on a large scale. These machines offer precise and consistent shaping capabilities, resulting in high-quality and uniform carriage boards.

function of r panel roll forming machine

An R-panel roll forming machine is specifically designed for the production of R-panel metal roofing or siding sheets. R-panels are widely used in commercial and industrial buildings due to their strength, durability, and cost-effectiveness. The roll forming machine plays a crucial role in shaping the metal sheets into the desired R-panel profile. Here are the main functions of an R-panel roll forming machine:

1. Material Feeding: The machine has a material feeding system that allows for the continuous supply of metal coils or sheets. The material is fed into the machine, where it undergoes a series of operations to form the R-panel profile.
2. Roll Forming: The heart of the machine is the roll forming station, which consists of a set of rollers and dies. These rollers gradually shape the metal as it passes through, creating the distinctive ribs and contours of the R-panel profile. The roll forming process involves multiple stages, each of which bends and forms the metal further.
3. Cutting: After the metal has been shaped into the R-panel profile, the machine incorporates a cutting mechanism to trim the panel to the desired length. This ensures that each panel produced by the machine is of the correct size and meets the required specifications.
4. Profile Customization: R-panel roll forming machines often have adjustable rollers and dies, allowing for the customization of the R-panel profile. By adjusting the position and configuration of the rollers and dies, the machine can produce R-panels with different widths, heights, and rib patterns.
5. Speed and Precision: R-panel roll forming machines are typically automated and can operate at high speeds, ensuring efficient production. They offer precise control over the shaping process, resulting in consistent and accurate R-panels that meet quality standards.

Overall, the primary function of an R-panel roll forming machine is to transform metal coils or sheets into R-panel profiles through a series of bending, shaping, and cutting operations. These machines enable the mass production of R-panels with high efficiency, quality, and customization options.

how to choose wall panel roll forming machine?

Choosing the right wall panel roll forming machine involves considering several key factors. Firstly, identify the desired panel profile and ensure that the machine can produce it. Material compatibility is important, so confirm that the machine can handle the specific material and thickness range you plan to use.

Evaluate the machine’s production capacity, including speed and output, to ensure it meets your requirements. Automation and control features can enhance efficiency and ease of operation. Durability and reliability are crucial, so choose a machine from a reputable manufacturer. Consider the availability of technical support and spare parts for after-sales service. Set a budget and compare prices while considering the return on investment. Research the manufacturer’s reputation and customer feedback to gauge their reliability. By considering these factors, you can select a wall panel roll forming machine that meets your production needs efficiently and effectively.