shipping container board panel Roll Forming Machine

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shipping container board panel Roll Forming Machine

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The profile of shipping container board panel Roll Forming Machine is designed according to the client requirement.

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Technological process of shipping container board panel Roll Forming Machine

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Uncoiling—Feeding&Leveling —Roll forming—Cutting—Products collecting

Machine lists of shipping container board panel Roll Forming Machine

No Name Quantity
1 5 tons hydraulic de-coiler 1 set
2 Main roll forming machine 1 set
3 Control box 1 unit
4 Hydraulic cutting device 1 unit
5 Hydraulic station 1 unit
6 Out tables 2 units

Technical Data of shipping container board panel Roll Forming Machine

Item NO  

Description

Unit\Type RF-DF
1 Steel Thickness mm 1.5-2.0mm
2 Forming Speed m/min 0-12
3 Roller stands stand 34
4 Roller Material high-grade Gcr15# steel
5 Shaft diameter Ф90
6 Main Motor Power Kw 22kw
7 Hydraulic cutting Power Kw 7.5
8 Hydraulic pressure Mpa 12
9 Power Supply 380V, 50HZ,3 phase
10 Tolerance mm 1.5
11 Material of cutting Cr12Mov
12 Control system PLC with touch screen
13 Machine size mm About 11500*1650*1200mm
14 Machine weight Ton About 8.5 tons

Details of each composition:

1.De-coiler:

shipping container board panel Roll Forming Machine

2.Cutting:

(1)   Cutting motion: The main machine automatically stops and then cutting. After the cutting, the main machine will automatically start.

(2)   Material of blade: CR12with heat treatment

(3)   Length measuring: Automatic length measuring

(4)   Tolerance of length: +/- 1.5mm

3.Control Box:

(1)   Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase (this is can depend on customer request)

(2)   Automatic length measurement:

(3)   Automatic quantity measurement

(4)   Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved

(5)   Length inaccuracy can be amended easily.

(6).  Control panel: Button-type switch and touch screen

(7)   Unit of length: millimeter (switched on the control panel)

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4. Out tables

1. Length: 2 meters

2. Number: 2 units

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what is carriage board roll forming machine?

A carriage board roll forming machine is a type of industrial machinery used in the manufacturing process of carriage boards. Carriage boards are typically used in the construction industry and are often installed on the exterior walls of buildings or structures.

The roll forming machine is specifically designed to shape and form metal coils or sheets into the desired profile of a carriage board. It consists of a series of rollers and dies that gradually bend and shape the metal as it passes through the machine. The rollers and dies are adjustable, allowing for the production of carriage boards with different dimensions and designs.

The process begins with a coil or sheet of metal being fed into the roll forming machine. As the metal passes through the machine, it undergoes a series of bending and shaping operations. The rollers and dies work together to gradually transform the flat metal into the desired carriage board profile. The machine may also include additional components such as cutting tools to trim the carriage board to the desired length.

Carriage board roll forming machines are typically automated and can operate at high speeds, allowing for efficient and continuous production. They are commonly used in manufacturing facilities that produce carriage boards on a large scale. These machines offer precise and consistent shaping capabilities, resulting in high-quality and uniform carriage boards.

function of r panel roll forming machine

An R-panel roll forming machine is specifically designed for the production of R-panel metal roofing or siding sheets. R-panels are widely used in commercial and industrial buildings due to their strength, durability, and cost-effectiveness. The roll forming machine plays a crucial role in shaping the metal sheets into the desired R-panel profile. Here are the main functions of an R-panel roll forming machine:

  1. Material Feeding: The machine has a material feeding system that allows for the continuous supply of metal coils or sheets. The material is fed into the machine, where it undergoes a series of operations to form the R-panel profile.
  2. Roll Forming: The heart of the machine is the roll forming station, which consists of a set of rollers and dies. These rollers gradually shape the metal as it passes through, creating the distinctive ribs and contours of the R-panel profile. The roll forming process involves multiple stages, each of which bends and forms the metal further.
  3. Cutting: After the metal has been shaped into the R-panel profile, the machine incorporates a cutting mechanism to trim the panel to the desired length. This ensures that each panel produced by the machine is of the correct size and meets the required specifications.
  4. Profile Customization: R-panel roll forming machines often have adjustable rollers and dies, allowing for the customization of the R-panel profile. By adjusting the position and configuration of the rollers and dies, the machine can produce R-panels with different widths, heights, and rib patterns.
  5. Speed and Precision: R-panel roll forming machines are typically automated and can operate at high speeds, ensuring efficient production. They offer precise control over the shaping process, resulting in consistent and accurate R-panels that meet quality standards.

Overall, the primary function of an R-panel roll forming machine is to transform metal coils or sheets into R-panel profiles through a series of bending, shaping, and cutting operations. These machines enable the mass production of R-panels with high efficiency, quality, and customization options.

how to choose wall panel roll forming machine?

Choosing the right wall panel roll forming machine involves considering several key factors. Firstly, identify the desired panel profile and ensure that the machine can produce it. Material compatibility is important, so confirm that the machine can handle the specific material and thickness range you plan to use.

Evaluate the machine’s production capacity, including speed and output, to ensure it meets your requirements. Automation and control features can enhance efficiency and ease of operation. Durability and reliability are crucial, so choose a machine from a reputable manufacturer. Consider the availability of technical support and spare parts for after-sales service. Set a budget and compare prices while considering the return on investment. Research the manufacturer’s reputation and customer feedback to gauge their reliability. By considering these factors, you can select a wall panel roll forming machine that meets your production needs efficiently and effectively.

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Why Sussman Different

The price of Sussman’s roll forming machines is a little higher than other suppliers’. Let me explain about our machines difference:

Sussman machine design: it is unit one, which means the control box and the hydraulic station are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.

Our display screen is touch screen, not text touch screen.

Sussman Machinery

Sussman Processing technology: Sussman rollers is through grinding, quenched, chroming,finish machining,polishing,coated with chrome 0.05mm, all rollers are shiny, stronger and avoid rust.etc to make stronger, the roll forming machine is more robust and easier to use.  The metal sheet produced by our machine is always flat and perfect profiles., because in the design and during the machining process, we always control the force for the metal sheet, it does not damage the sheet surface and comes out perfect profile. And we use the German application COPRA, to imitate the situation in 3D and ensure the perfect profile.

Sussman Machinery

Sussman roll forming system

Sussman roll forming system: We will make the hand wheels at the feeding device to adjust feeding width, and we also make the wheels with the numbers then you know how to adjust right and left sides, also we made the rulers on the bedding, you can adjust the profile height and width according to the rulers.

Screw with numbers is to adjust material thickness easily, also with protecting cap also add laminating film device and felt to make the board flatter and smoother without scratches.

The machine is equipped with a detection switch device, in case of emergency, emergency alarm, stop operation.

Sussman Machinery's safety cover

The whole equipment is in accordance with the requirements of CE standards, and the entire body and transmission parts are covered to protect the safety of workers.

FAQ

What's Your Warranty?

12 Months, During Which All Parts Damaged Because Of Quality Problem Will Be Changed For Free.

What's Your Delivery Time?

Within 45-60 Days After Receiving Prepaid. Some Machines In Stock, Can Be Delivered At Any Time.

What's Your Payment Terms?
How To Place Order?

Inquiry—Confirm The Profile Drawings And Price—-Confirm The PI—Arrange The Deposit Or L/C—Then OK

How To Visit Our Company?

Fly To Shanghai Airport: By High Speed Train From Shanghai To Wuxi (30 Min), Then We Can Pick Up You.

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