standing seam roof panel Roll forming machine Clip lock steel

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Standing seam roof panel Roll forming machine Clip lock steel can produce material thickness range 0.7-1.2mm, material PPGI, galvalume steel, Aluminum and galvanized steel, the width can do 300mm to 500mm, adjust by spacer manually, its products are widely used in roof and wall system in workshop construction and housing construction.

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Standing seam roof panel Roll forming machine Clip lock steel can produce material thickness range 0.7-1.2mm, material PPGI, galvalume steel, Aluminum and galvanized steel, the width can do 300mm to 500mm, adjust by spacer manually, its products are widely used in roof and wall system in workshop construction and housing construction.

Profile Drawing of standing seam roof panel roll forming machine

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Working flow of standing seam roof panel roll forming machine

Uncoiling—Feeding with guide—Roll forming—hydraulic cutting—Products collecting

Machine list of standing seam roof panel roll forming machine

Machine list
5 tons passive de-coiler 1 set
Feeding guide 1 set
Main roll forming machine 1 set
PLC Control box 1 unit
Hydraulic station 1 unit
Hydraulic cutting 1 set
4 meters out tables 1 unit
Safety cover 1 set

Technical Data

Item NO Description Unit\Type RF-RP
1 Material Thickness mm 0.5-0.7mm Color coated steel
0.7-1.2mm aluminum sheet
2 Forming Speed m/min 8-12
3 Roller stands stand About 15
4 Roller Material 45# steel, coated with chrome, fire treated, HRC 58-62
5 Shaft diameter and materail Ф75, 45# steel, fire treated, HRC 58-62
6 Main Motor Power KW 7.5
7 Hydraulic cutting Power KW 4
8 Hydraulic pressure Mpa 12
9 Power Supply 380V, 50HZ,3 phase
10 Tolerance mm -1.5
11 Material of cutting Cr12Mov
12 Control system PLC with touch screen
13 Main machine weight T About 5 Ton
14 Outer specification m 6.5*1.2*1.0
15 Transmission Type chain drive

Details of each composition

1.Un-coiler

  • 5 tons passive decoiler
  • Coil inner Diameter: ¢460-520mm
  • Max out diameter of the coil: ¢1250mm
  • Max Coil Width: 800mm

Adjustable Color Steel Standing Seam Roof Panel Roll Forming Machine

2. Cutting

  • Cutting motion: The main machine automatically stops and then cutting. After the cutting, the main machine will automatically start.
  • Material of blade: CR12Mov with heat treatment
  • Length measuring: Automatic length measuring
  • Tolerance of length: +/- 1.5mm

3. Out table

  • It adopts welded steel and supported roller to transmit the products.
  • Size:4000*1350*1000mm

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4. Control Box

  • Voltage, Frequency, Phase: 220V, 60 Hz, 3Phase
  • Automatic length measurement:
  • Automatic quantity measurement
  • Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
  • Length inaccuracy can be amended easily.
  • Control panel: Button-type switch and touch screen
  • Unit of length: millimeter (switched on the control panel)

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Application

Profile Drawing

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Beam standing profile with solar panels

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what is standing seam roll forming machine?

A standing seam roll forming machine is a specialized piece of equipment used in the construction industry to produce standing seam metal roof panels. Standing seam roofs are known for their distinctive raised seams that run vertically along the roof’s surface. These seams provide excellent weather resistance and prevent water from infiltrating the roof.

The roll forming machine is designed to transform flat metal sheets, usually made of steel or aluminum, into standing seam panels. It operates by passing the metal sheet through a series of rollers that gradually shape and bend it into the desired profile. The machine typically consists of several stations, each performing a specific task, such as cutting, profiling, and seaming.

Here’s a general overview of the roll forming process:

  1. Decoiling: The machine starts by unwinding a coil of metal sheet, which is then fed into the roll forming line.
  2. Roll forming: The metal sheet passes through a series of rollers, which gradually shape it into the standing seam profile. The rollers have strategically positioned contours and forming dies that bend the metal sheet along its length.
  3. Cutting: At certain points along the roll forming line, the machine cuts the continuous metal sheet into individual panels of the desired length. This step is often automated and synchronized with the machine’s speed.
  4. Profiling: Additional stations in the roll forming machine may perform other tasks, such as adding curves, bends, or specific details to the standing seam panels, depending on the desired design and specifications.
  5. Seaming: The final stage of the process involves creating the standing seams. This is typically done by folding or interlocking the edges of adjacent panels together, creating a watertight joint. Some roll forming machines have integrated seaming mechanisms, while others may require separate equipment for this step.

Overall, a standing seam roll forming machine streamlines the production of standing seam metal roof panels, ensuring consistent quality, precise dimensions, and increased efficiency. These panels are then used in the construction or renovation of commercial, industrial, or residential buildings.

function of metal roof panel roll forming machine

The metal roof panel roll forming machine serves several essential functions in the production of metal roof panels. Here are the key functions it performs:

  1. Sheet Feeding: The roll forming machine feeds the metal sheets into the production line. It may include a decoiler or a coil holder that unwinds the metal coil and feeds it into the machine continuously.
  2. Roll Forming: The primary function of the machine is to shape the metal sheets into the desired profile for the roof panels. This process involves passing the metal sheet through a series of rollers that gradually bend and form the sheet according to the specific design and dimensions.
  3. Profile Cutting: After the metal sheet has been roll-formed, the machine cuts it into individual roof panels of the required length. This step is often automated and synchronized with the speed of the machine to ensure accurate and consistent cuts.
  4. Panel Profiling: The roll forming machine may have additional stations or tooling options that allow for various profiling operations. These operations can include adding curves, bends, or specific details to the roof panels, enhancing their aesthetic appeal or structural characteristics.
  5. Seam Creation: Some roll forming machines have integrated mechanisms for creating standing seams, which are characteristic features of metal roof panels. These mechanisms fold or interlock the edges of adjacent panels, creating a watertight joint. Alternatively, a separate seaming machine may be used in conjunction with the roll forming machine for this purpose.
  6. Control and Automation: Modern roll forming machines are equipped with advanced control systems that allow for precise adjustments of the forming process. These systems monitor and regulate various parameters such as speed, pressure, and alignment, ensuring consistent quality and reducing waste.
  7. Efficiency and Production Speed: By automating the process of forming metal roof panels, roll forming machines significantly increase production speed and efficiency. They can produce panels at a high rate, reducing labor costs and increasing overall productivity.

Overall, the metal roof panel roll forming machine is designed to streamline the manufacturing process of metal roof panels, ensuring precise dimensions, consistent quality, and efficient production. It plays a crucial role in the construction industry, enabling the mass production of metal roofs for various applications.

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Why Sussman Different

The price of Sussman’s roll forming machines is a little higher than other suppliers’. Let me explain about our machines difference:

Sussman machine design: it is unit one, which means the control box and the hydraulic station are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.

Our display screen is touch screen, not text touch screen.

Sussman Machinery

Sussman Processing technology: Sussman rollers is through grinding, quenched, chroming,finish machining,polishing,coated with chrome 0.05mm, all rollers are shiny, stronger and avoid rust.etc to make stronger, the roll forming machine is more robust and easier to use.  The metal sheet produced by our machine is always flat and perfect profiles., because in the design and during the machining process, we always control the force for the metal sheet, it does not damage the sheet surface and comes out perfect profile. And we use the German application COPRA, to imitate the situation in 3D and ensure the perfect profile.

Sussman Machinery

Sussman roll forming system

Sussman roll forming system: We will make the hand wheels at the feeding device to adjust feeding width, and we also make the wheels with the numbers then you know how to adjust right and left sides, also we made the rulers on the bedding, you can adjust the profile height and width according to the rulers.

Screw with numbers is to adjust material thickness easily, also with protecting cap also add laminating film device and felt to make the board flatter and smoother without scratches.

The machine is equipped with a detection switch device, in case of emergency, emergency alarm, stop operation.

Sussman Machinery's safety cover

The whole equipment is in accordance with the requirements of CE standards, and the entire body and transmission parts are covered to protect the safety of workers.

FAQ

What's Your Warranty?

12 Months, During Which All Parts Damaged Because Of Quality Problem Will Be Changed For Free.

What's Your Delivery Time?

Within 45-60 Days After Receiving Prepaid. Some Machines In Stock, Can Be Delivered At Any Time.

What's Your Payment Terms?
How To Place Order?

Inquiry—Confirm The Profile Drawings And Price—-Confirm The PI—Arrange The Deposit Or L/C—Then OK

How To Visit Our Company?

Fly To Shanghai Airport: By High Speed Train From Shanghai To Wuxi (30 Min), Then We Can Pick Up You.

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