Standing seam roof panel Roll forming machine Clip lock steel can produce material thickness range 0.7-1.2mm, material PPGI, galvalume steel, Aluminum and galvanized steel, the width can do 300mm to 500mm, adjust by spacer manually, its products are widely used in roof and wall system in workshop construction and housing construction.
Profile Drawing of standing seam roof panel roll forming machine
Working flow of standing seam roof panel roll forming machine
Uncoiling—Feeding with guide—Roll forming—hydraulic cutting—Products collecting
Machine list of standing seam roof panel roll forming machine
|5 tons passive de-coiler||1 set|
|Feeding guide||1 set|
|Main roll forming machine||1 set|
|PLC Control box||1 unit|
|Hydraulic station||1 unit|
|Hydraulic cutting||1 set|
|4 meters out tables||1 unit|
|Safety cover||1 set|
|1||Material Thickness||mm||0.5-0.7mm Color coated steel
0.7-1.2mm aluminum sheet
|3||Roller stands||stand||About 15|
|4||Roller Material||45# steel, coated with chrome, fire treated, HRC 58-62|
|5||Shaft diameter and materail||Ф75, 45# steel, fire treated, HRC 58-62|
|6||Main Motor Power||KW||7.5|
|7||Hydraulic cutting Power||KW||4|
|9||Power Supply||380V, 50HZ,3 phase|
|11||Material of cutting||Cr12Mov|
|12||Control system||PLC with touch screen|
|13||Main machine weight||T||About 5 Ton|
|15||Transmission Type||chain drive|
Details of each composition
- 5 tons passive decoiler
- Coil inner Diameter: ￠460-520mm
- Max out diameter of the coil: ￠1250mm
- Max Coil Width: 800mm
- Cutting motion: The main machine automatically stops and then cutting. After the cutting, the main machine will automatically start.
- Material of blade: CR12Mov with heat treatment
- Length measuring: Automatic length measuring
- Tolerance of length: +/- 1.5mm
3. Out table
- It adopts welded steel and supported roller to transmit the products.
4. Control Box
- Voltage, Frequency, Phase: 220V, 60 Hz, 3Phase
- Automatic length measurement:
- Automatic quantity measurement
- Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
- Length inaccuracy can be amended easily.
- Control panel: Button-type switch and touch screen
- Unit of length: millimeter (switched on the control panel)
Beam standing profile with solar panels
what is standing seam roll forming machine?
A standing seam roll forming machine is a specialized piece of equipment used in the construction industry to produce standing seam metal roof panels. Standing seam roofs are known for their distinctive raised seams that run vertically along the roof’s surface. These seams provide excellent weather resistance and prevent water from infiltrating the roof.
The roll forming machine is designed to transform flat metal sheets, usually made of steel or aluminum, into standing seam panels. It operates by passing the metal sheet through a series of rollers that gradually shape and bend it into the desired profile. The machine typically consists of several stations, each performing a specific task, such as cutting, profiling, and seaming.
Here’s a general overview of the roll forming process:
- Decoiling: The machine starts by unwinding a coil of metal sheet, which is then fed into the roll forming line.
- Roll forming: The metal sheet passes through a series of rollers, which gradually shape it into the standing seam profile. The rollers have strategically positioned contours and forming dies that bend the metal sheet along its length.
- Cutting: At certain points along the roll forming line, the machine cuts the continuous metal sheet into individual panels of the desired length. This step is often automated and synchronized with the machine’s speed.
- Profiling: Additional stations in the roll forming machine may perform other tasks, such as adding curves, bends, or specific details to the standing seam panels, depending on the desired design and specifications.
- Seaming: The final stage of the process involves creating the standing seams. This is typically done by folding or interlocking the edges of adjacent panels together, creating a watertight joint. Some roll forming machines have integrated seaming mechanisms, while others may require separate equipment for this step.
Overall, a standing seam roll forming machine streamlines the production of standing seam metal roof panels, ensuring consistent quality, precise dimensions, and increased efficiency. These panels are then used in the construction or renovation of commercial, industrial, or residential buildings.
function of metal roof panel roll forming machine
The metal roof panel roll forming machine serves several essential functions in the production of metal roof panels. Here are the key functions it performs:
- Sheet Feeding: The roll forming machine feeds the metal sheets into the production line. It may include a decoiler or a coil holder that unwinds the metal coil and feeds it into the machine continuously.
- Roll Forming: The primary function of the machine is to shape the metal sheets into the desired profile for the roof panels. This process involves passing the metal sheet through a series of rollers that gradually bend and form the sheet according to the specific design and dimensions.
- Profile Cutting: After the metal sheet has been roll-formed, the machine cuts it into individual roof panels of the required length. This step is often automated and synchronized with the speed of the machine to ensure accurate and consistent cuts.
- Panel Profiling: The roll forming machine may have additional stations or tooling options that allow for various profiling operations. These operations can include adding curves, bends, or specific details to the roof panels, enhancing their aesthetic appeal or structural characteristics.
- Seam Creation: Some roll forming machines have integrated mechanisms for creating standing seams, which are characteristic features of metal roof panels. These mechanisms fold or interlock the edges of adjacent panels, creating a watertight joint. Alternatively, a separate seaming machine may be used in conjunction with the roll forming machine for this purpose.
- Control and Automation: Modern roll forming machines are equipped with advanced control systems that allow for precise adjustments of the forming process. These systems monitor and regulate various parameters such as speed, pressure, and alignment, ensuring consistent quality and reducing waste.
- Efficiency and Production Speed: By automating the process of forming metal roof panels, roll forming machines significantly increase production speed and efficiency. They can produce panels at a high rate, reducing labor costs and increasing overall productivity.
Overall, the metal roof panel roll forming machine is designed to streamline the manufacturing process of metal roof panels, ensuring precise dimensions, consistent quality, and efficient production. It plays a crucial role in the construction industry, enabling the mass production of metal roofs for various applications.