Steel roll forming machine can produce material thickness range 0.3-0.8mm or 0.12-0.4mm, material PPGI, galvalume steel and galvanized steel, also we can customize the machine according to your drawing.
This machine design is unit one, which means the control box and motor are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.
Steel roof roll forming machine Profile Drawing:
Steel roof roll forming machine Technological process:
Uncoiling—Feeding with guide—Roll forming—Cutting—Products collecting
|5 tons passive de-coiler||1 set|
|Feeding with guide||1 set|
|Main roll forming machine||1 set|
|Control box||1 unit|
|Hydraulic cutting device||1 set|
|Out tables||2 units|
|Safety cover||1 set|
|Spare parts||1 set|
Steel roof roll forming machine description:
Material of coil
|Material Thickness||0.3—0.8mm PPGI, Aluzinc, galvanized steel|
|Un Coiler||5 tons manual|
|Rolling Speed||About 8-12m/min|
|Roller Stations||About 20 stations|
|Roller material||45# steel, coated with chrome|
|Maim Motor Power||7.5kw|
|Hydraulic cutting Power||4kw|
|Material Of Cutting||CR12Mov with quench treatment|
Electrical control system
|Electric Source||380V, 50HZ,3 phase
Also can satisfy customer’s require
|Control System||PLC with touch screen|
|Way Of Drive||single chain|
|Color of the machine||Customized|
|Machine size||About 9500*1600*1200mm|
Steel roof roll forming machine Technical Data
1. Decoiler 5 tons passive decoiler
- Coil inner Diameter: ￠460mm～520mm
- Max out diameter of the coil: ￠800mm
- Expansion: with 4 palms, with brake
- Max Coil Width: 500mm
2. Hydraulic Cutting
- Cutting motion: The main machine stops and then cut automatically. After cutting, the main machine re-starts automatically.
- Material of blade: CR12Mov with heat treatment
- Length measuring: Automatically
- The cutting thickness: 0.3- 0.8mm
- Hydraulic Station Power: 4 KW
3. Out table
- It adopts welded steel and supported roller to transmit the products, which is used to collect the finished products.
- Length : 2 meters
4. Control Box
- Power supplier: 380 V, 50 Hz, 3Phase (adjusted with the requirement)
- Length & quantity measurement automatically;
- Length & quantity controlled by PLC
- Length inaccuracy can be amended easily.
- Control panel: Button-type switch and touch screen
- Unit of length: millimeter (switched on the control panel)
what is steel roof roll forming machine?
A steel roof roll forming machine is a type of industrial equipment used to manufacture steel roofing panels. It is specifically designed to transform flat metal sheets or coils of steel into a continuous, uniform shape with a specific profile. The process is known as roll forming.
The machine consists of a series of rollers that progressively shape the steel sheet or coil. The rollers are set in a precise sequence and configuration to create the desired profile for the roof panel. The machine typically includes various components, such as entry guides, leveling devices, and cutting mechanisms, to ensure accurate and efficient production.
The steel roof roll forming machine can produce a wide range of profiles and styles, including corrugated sheets, standing seam panels, and other custom designs. These profiles are commonly used in residential, commercial, and industrial construction projects for their durability, weather resistance, and aesthetic appeal.
Using a steel roof roll forming machine offers several advantages. It enables high-speed production, reduces labor costs, and ensures consistent quality. Additionally, the machine allows for easy customization of dimensions, shapes, and finishes to meet specific project requirements.
Overall, a steel roof roll forming machine is a crucial tool in the metal roofing industry, enabling efficient and precise manufacturing of steel roof panels.
function of metal roof panel roll forming machine
The function of a metal roof panel roll forming machine is to transform metal coils or sheets into continuous, uniform metal roof panels with a specific profile and shape. Here are the main functions and features of a metal roof panel roll forming machine:
- Material Feeding: The machine is equipped with a feeding system that guides the metal coil or sheet into the roll forming process. This system ensures a smooth and continuous flow of material.
- Roll Forming: The heart of the machine is the roll forming section, which consists of a series of rollers arranged in a specific sequence. These rollers progressively shape the metal, bending it into the desired profile and forming the roof panel.
- Profile Customization: The machine allows for customization of the roof panel profile. By adjusting the positions and configurations of the rollers, different profiles such as corrugated sheets, standing seam panels, or other custom designs can be produced.
- Cutting: After the metal has been roll formed into the desired profile, the machine includes a cutting mechanism to trim the panels to the required length. This ensures accurate and precise panel sizes.
- Speed and Efficiency: Metal roof panel roll forming machines are designed for high-speed production, enabling efficient manufacturing of large quantities of panels in a short amount of time. This increases productivity and reduces labor costs.
- Accuracy and Consistency: The machine’s precise design and control systems ensure consistent panel dimensions, shapes, and quality throughout the production process. This helps achieve uniformity and reliability in the manufactured roof panels.
- Automated Operation: Many metal roof panel roll forming machines are equipped with automation features such as computerized controls and sensors. These features help monitor and adjust the machine settings, ensuring optimal performance and minimizing human error.
- Flexibility and Versatility: Metal roof panel roll forming machines can be adjusted and configured to produce different panel profiles and sizes. This versatility allows manufacturers to cater to various customer requirements and market demands.
Overall, the function of a metal roof panel roll forming machine is to streamline the production of metal roof panels by automating the shaping, cutting, and customization processes. This results in efficient, accurate, and consistent manufacturing of high-quality metal roof panels for various applications.