Weld pipe roll forming machine

Weld pipe roll forming machine mainly manufacture round tube, square and rectangle tube and special shapes tube, etc., the machine suits for material thickness of 0.5mm–2.0mm, also can customize as your requirement. The production line adopts advanced pass technology, PLC automatic control system, with stable operation, convenient operation and repair, and reached the advanced level in the same industry in the structure and accuracy. Equipment from the material to tube run out, the speed adjusts according to the tube specification changing.

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Weld pipe roll forming machine mainly manufacture round tube, square and rectangle tube and special shapes tube, etc., the machine suits for material thickness of 0.5mm–2.0mm, also can customize as your requirement. The production line adopts advanced pass technology, PLC automatic control system, with stable operation, convenient operation and repair, and reached the advanced level in the same industry in the structure and accuracy. Equipment from the material to tube run out, the speed adjusts according to the tube specification changing.

Application

The tube is widely used in many areas, such as:chemical engineering, medicine, winery, petroleum, food, automobile, paper-making industry, air conditioning and so on.

Weld pipe roll forming machine application 1

Technical parameters

Model Diameter of welded tube(mm) Wall thickness of welded tube(mm) Speed of tube welding(m/min) Power of main motor(kw)
High frequency power(kw)
SM16 8-25 0.25-1.0 30-100 30 60
SM25 8-32 0.35-1.3 30-100 45 100
SM32 13-50.8 0.5-2.0 30-90 110 150
SM50 20-63.5 0.6-2.5 30-90 160 200
SM60 25-63.5 0.8-3.0 20-80 185 250
SM76 25-80 1.2-4.0 20-70 200 300
SM90 32-90 1.5-4.5 20-60 110×2 400
SM115 38-115 2.0-5.0 20-60 160×2 400
SM165 80-165 2.0-6.0 15-50 200×2 500
SM219 90-219 3.0-8.0 15-50 250×2 600
SM273 185-273 4.0-10.0 15-40 250×1 185×2 800
SM300 165-355 4.0-12.0 15-30 250×2 200×2 1200

Technological process

uncoiling → shearing and butt-welding → accumulator →leveling→ mill-forming →welding → deburring → cooling (water colling) → sizing →straightening → fixed length cutting → out table

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Machine list

SN. Equipment Description
1 Double head decoiler
2 Shear and butt-welding
3 Squirrel cage type accumulator
4 Forming and sizing mill
5 100kW Welder
6 CNC flying friction saw
7 Run out table

Introduction of Main Components

1. De-coiler

Structure type: Double-side,360°Rotation, manual expanding, which insures steel coil feed alternatively and go into accumulator freely.

Applicable range:

  • Strip width: 63-238mm
  • Strip thickness: 0.5~2.5mm
  • O.D:Φ800~1200mm
  • I.D:Φ450~550mm
  • Weight: ≦2500kg

Weld pipe roll forming machine 03

2. Vertical Accumulator

It is used for the storage of the steel strips, stored shall be enough to ensure main machine to run continuously while welding two coiled strips.

  • Structure: squirrel-Cage type plate-welded part with automatic feeding and delivery system.
  • Adjusting method: Spiral Manual Adjusting.
  • Material capacity: 150-300m

Weld pipe roll forming machine 05

3. Forming, welding and sizing unit

  • Material feeding and leveling device:

Nine-roller passive leveling, one pair of guiding roll, which flatter the strip before formed.

  • Forming device: Mainly rough milling forming steel strip and controlling weld seam.
    • Horizontal roll frame:
      • Quantity: 7
      • Structure: 45# forging steel parts, double housing, changing rolls in the side.
      • Diameter of the horizontal roll’s shaft: Φ70mm, Material: 42CrMo.
    • Vertical roll frame:
      • Quantity: 8
      • Drive transmission: 14 sets of Jeep Auto 212 universal transmission shaft
      • Type: Passive rotation
    • Bed installation shared by both welding and sizing.

4. Guiding, Welding scraping and deburring apparatus

  • One set of guide roll stand for controlling direction of pipe seam.
  • One set of extruding roll stand for controlling welding, rollerΦ45mm.
  • Two sets of scraper frame for scraping outside weld seam.
  • One set of installation bed matching with the forming unit.

5. Sizing device

  • Mainly fine shaping pipes after welding and controlling size accuracy.
  • Each 6 sets of horizontal roll stand and vertical roll stand and gearbox branch, 12 universal transmission shafts (Structure as same as the forming device)

6. Main driving system

The main unit is connected with main reducer by main motor and transmits power to gearbox branches, then gearbox branches drive upper and down shafts on the horizontal roll frame.

Weld pipe roll forming machine 04

7. Saw Cutting

  • Cutting method: tracked by computer, automatically cutting
  • Cutting thickness: δ0.5-2.5mm
  • Cutting O.D.: Φ20-Φ76mm
  • Cutting length: 4-8m
  • Cutting tolerance: ≤3.0mm (computer saw)
  • Cutting saw motor: 18.5kw, second-class AC
  • Driving motor:15KW

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8. Run-out table

Adopts plate welding support form with a fixed length signal organization.

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What is a Pipe Roll Forming Machine?

How The Pipe Roll Forming Machine Works?

 

 

 

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Why Sussman Different

The price of Sussman’s roll forming machines is a little higher than other suppliers’. Let me explain about our machines difference:

Sussman machine design: it is unit one, which means the control box and the hydraulic station are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.

Our display screen is touch screen, not text touch screen.

Sussman Machinery

Sussman Processing technology: Sussman rollers is through grinding, quenched, chroming,finish machining,polishing,coated with chrome 0.05mm, all rollers are shiny, stronger and avoid rust.etc to make stronger, the roll forming machine is more robust and easier to use.  The metal sheet produced by our machine is always flat and perfect profiles., because in the design and during the machining process, we always control the force for the metal sheet, it does not damage the sheet surface and comes out perfect profile. And we use the German application COPRA, to imitate the situation in 3D and ensure the perfect profile.

Sussman Machinery

Sussman roll forming system

Sussman roll forming system: We will make the hand wheels at the feeding device to adjust feeding width, and we also make the wheels with the numbers then you know how to adjust right and left sides, also we made the rulers on the bedding, you can adjust the profile height and width according to the rulers.

Screw with numbers is to adjust material thickness easily, also with protecting cap also add laminating film device and felt to make the board flatter and smoother without scratches.

The machine is equipped with a detection switch device, in case of emergency, emergency alarm, stop operation.

Sussman Machinery's safety cover

The whole equipment is in accordance with the requirements of CE standards, and the entire body and transmission parts are covered to protect the safety of workers.

FAQ

What's Your Warranty?

12 Months, During Which All Parts Damaged Because Of Quality Problem Will Be Changed For Free.

What's Your Delivery Time?

Within 45-60 Days After Receiving Prepaid. Some Machines In Stock, Can Be Delivered At Any Time.

What's Your Payment Terms?
How To Place Order?

Inquiry—Confirm The Profile Drawings And Price—-Confirm The PI—Arrange The Deposit Or L/C—Then OK

How To Visit Our Company?

Fly To Shanghai Airport: By High Speed Train From Shanghai To Wuxi (30 Min), Then We Can Pick Up You.

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