Color steel रोल बनाना मशीन सामग्री मोटाई रेंज 0.3-0.8 मिमी या 0.12-0.4 मिमी, सामग्री पीपीजीआई, गैलवेल्यूम स्टील और गैल्वेनाइज्ड स्टील का उत्पादन कर सकती है, हम आपके ड्राइंग के अनुसार मशीन को भी अनुकूलित कर सकते हैं।

यह मशीन डिजाइन एक इकाई है, जिसका अर्थ है कि नियंत्रण बॉक्स और मोटर सभी मशीन फ्रेम के नीचे रखे जाते हैं, जब आप मशीन प्राप्त करते हैं, तो मशीन के जटिल केबल को इकट्ठा करने और कनेक्ट करने की आवश्यकता नहीं होती है, आपको केवल एक मुख्य केबल कनेक्ट करने की आवश्यकता होती है, तब मशीन काम कर रही है। यह अधिक समय और स्थान बचाता है।

प्रोफ़ाइल आरेखण

तकनीकी प्रक्रिया

Uncoiling—Feeding with guide—Roll forming—Cutting—Products collecting

मुख्य विवरण

तकनीकी डाटा

1. Decoiler

• 5 tons passive decoiler
• Coil inner Diameter: ￠460mm～520mm
•  कॉइल का अधिकतम व्यास: ￠800mm
• Expansion: with 4 palms, with brake
• अधिकतम कुंडल चौड़ाई: 500 मिमी

2. काटना

• कटिंग मोशन: मुख्य मशीन रुक जाती है और फिर अपने आप कट जाती है। काटने के बाद, मुख्य मशीन अपने आप फिर से शुरू हो जाती है।
• ब्लेड की सामग्री: CR12Mov गर्मी उपचार के साथ
• लंबाई मापने: स्वचालित रूप से
• काटने की मोटाई: 0.3- 0.8 मिमी
• हाइड्रोलिक स्टेशन पावर: 4 किलोवाट

3.Out table

• यह उत्पादों को प्रसारित करने के लिए वेल्डेड स्टील और समर्थित रोलर को अपनाता है, जिसका उपयोग तैयार उत्पादों को इकट्ठा करने के लिए किया जाता है।
• लंबाई: 2 मीटर

4. नियंत्रण बॉक्स

• Power supplier: 380 V, 50 Hz, 3Phase (adjusted with the requirement)
• लंबाई और मात्रा माप स्वचालित रूप से;
• पीएलसी द्वारा नियंत्रित लंबाई और मात्रा
• लंबाई की अशुद्धि को आसानी से संशोधित किया जा सकता है।
• नियंत्रण कक्ष: बटन-प्रकार स्विच और टच स्क्रीन
• लंबाई की इकाई: मिलीमीटर (नियंत्रण कक्ष पर स्विच किया गया)

Application of color steel roll forming machine

Color steel roll forming machines are used in the manufacturing process of color-coated steel sheets or coils. These machines have various applications in the construction, automotive, and appliance industries. Here are some common applications of color steel roll forming machines:

1. Roofing and Cladding: Color steel roll forming machines are extensively used in the production of roof and wall cladding systems. These machines can create profiled sheets with different shapes and sizes, which are then used for roofing and cladding purposes in residential, commercial, and industrial buildings.
2. Garage Doors: Color steel roll forming machines are employed to manufacture garage doors. These machines can produce steel panels with specific patterns and dimensions, which are then assembled into durable and visually appealing garage doors.
3. Fencing and Enclosures: Roll-formed steel sections produced by color steel roll forming machines are widely used in the construction of fences, gates, and enclosures. These sections offer strength, durability, and aesthetic appeal, making them suitable for both residential and commercial applications.
4. Storage Systems: Color steel roll forming machines are used in the production of components for storage systems such as shelves, racks, and cabinets. The roll-formed steel sections provide the necessary structural support and allow for easy assembly and customization of storage solutions.
5. Automotive Components: Color steel roll forming machines play a vital role in the manufacturing of automotive components. They are used to produce sections and profiles for applications such as car body panels, structural reinforcements, and interior trim components.
6. HVAC Ducting: Color steel roll forming machines are utilized in the production of ducting systems for heating, ventilation, and air conditioning (HVAC) applications. These machines can form the steel sheets into specific shapes and sizes required for efficient air distribution in buildings.
7. Electrical Enclosures: Roll-formed steel sections produced by color steel roll forming machines are used in the fabrication of electrical enclosures and control cabinets. These sections provide protection, rigidity, and modularity for housing electrical components.
8. Solar Panel Mounting Systems: Color steel roll forming machines are employed to manufacture mounting systems for solar panels. These systems consist of specially designed profiles that securely hold and position the solar panels on rooftops or in solar farms.

These are just a few examples of the applications of color steel roll forming machines. The versatility of these machines allows for the production of a wide range of customized steel profiles and sections, catering to various industries and product requirements.

What is steel door frame roll forming machine?

1. Roll Forming System: The heart of the machine is the roll forming system, which consists of a series of rollers and dies. These rollers gradually shape the steel coil into the desired door frame profile. The number and arrangement of rollers may vary depending on the specific profile being produced.
2. Decoiler: The machine is equipped with a decoiler that holds and feeds the steel coil into the roll forming system. The decoiler unwinds the coil and supplies a continuous strip of steel for the roll forming process.
3. Cutting Mechanism: Once the steel strip is formed into the door frame profile, a cutting mechanism is used to cut the profile to the required length. This can be either a shear or a flying cutoff mechanism, depending on the machine design.
4. Punching and Embossing Units: Some steel door frame roll forming machines are equipped with punching and embossing units. These units can punch holes or slots in the door frame profile for hardware installation and create embossed patterns or company logos for aesthetic purposes.
5. Control System: The machine is controlled by a computerized control system. It allows operators to set various parameters such as length, speed, and batch quantity. The control system ensures precise and consistent production of door frame profiles.
6. Material Handling System: The machine may include a material handling system that assists in the movement of the steel coil and finished door frame profiles. This can include conveyor belts, stackers, or other mechanisms to facilitate efficient production.

function of light gauge steel roll forming machine

The primary function of a light gauge steel roll forming machine is to automate the production process of light gauge steel profiles. Light gauge steel refers to thin steel sheets or strips that are typically less than 3mm in thickness. Here are the key functions and benefits of a light gauge steel roll forming machine:

1. Profile Formation: The machine utilizes a series of rollers and dies to shape the light gauge steel strip into specific profiles. The rollers gradually bend and form the steel strip according to the desired shape and dimensions. The machine can produce a wide range of profiles, including C-sections, U-sections, hat channels, angles, and more.
2. Material Handling: The machine is equipped with a decoiler that holds and feeds the steel strip into the roll forming system. The decoiler unwinds the steel strip from a coil, ensuring a continuous and smooth supply of material during the production process.
3. Precision and Consistency: The machine’s roll forming system ensures precise and consistent production of light gauge steel profiles. The rollers and dies are designed to create accurate shapes and dimensions, ensuring uniformity throughout the produced profiles. This precision is essential for proper fitment and efficient assembly during construction or manufacturing processes.
4. Speed and Efficiency: Light gauge steel roll forming machines offer high production speed and efficiency. The automated process eliminates the need for manual labor, resulting in faster production cycles and increased output. This makes the machines suitable for large-scale manufacturing projects where high volumes of light gauge steel profiles are required.
5. Flexibility and Customization: Light gauge steel roll forming machines can be adjusted to produce different profiles and sizes according to specific project requirements. The machine’s flexibility allows for easy customization, enabling manufacturers to meet various customer demands and adapt to changing market trends.
6. Cost Savings: Light gauge steel roll forming machines offer cost savings in several ways. Firstly, the automation reduces labor costs associated with manual profile formation. Secondly, the precision and consistency of the machine’s production process minimize material waste, leading to efficient utilization of the steel strip. Additionally, the high production speed and output of the machine contribute to overall cost savings.

Light gauge steel roll forming machines find applications in various industries, including construction, automotive, furniture, and more. They are commonly used for the production of stud and track systems, roof trusses, wall panels, suspended ceilings, partition walls, and other lightweight structural components.