Keterangan
Omega profile roll forming machine can produce material thickness range 0.3-0.8mm or 0.12-0.4mm, material PPGI, galvalume steel and galvanized steel, also we can customize the machine according to your drawing.
Omega profile roll forming machine design is unit one, which means the control box and motor are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.
Profile Drawing of Omega profile roll forming machine
The thickness of sheet: 2.0-4.0mm
Production flow
De-coiling—Feeding&leveling—Servo feeder—Punching—rollforming—hydraulic cutting& bending—Belts— auto stacker
Layout
Daftar mesin
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Machine lists
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5 ton hydraulic Un-coiler and coil car with air arm | 1 set |
| Feeder and leveler | 1 set | |
| Servo feeder for punching device | 1 set | |
| Perangkat meninju hidrolik | 1 unit | |
| Meninju cetakan | 3 sets | |
| Mesin pembentuk gulungan utama | 1 set | |
| Servo following Cutting | 1 set | |
| Pisau pemotong | 2 set | |
| Sistem pengaturan | 1 unit | |
| Stasiun hidrolik | 2 unit | |
| 3 meters belts conveyor | 1 unit |
Struktur peralatan
1. 5 Tons Hydraulic de-coiler and coil car with arm
- Mengadopsi sistem hidrolik otomatis
- Berat koil (Maks):5000kg
- Coil dia (Max): 1600mm
- Silinder oli dia: tekanan kerja 1200mm: 10mpa
- Lebar Kumparan (Maks.):500mm
- Working speed: 0-25m/min
- Daya: 4KW
2. Feeding & leveling
- Memberi makan lembaran ke rol pemandu (dapat disesuaikan dengan kanan dan kiri).
- Feeding roller: diameter is￠160mm; material is 40CR steel, HRC58-62.
- Leveling roller: upper is 3 rollers, down is 4 stations (total is 7 stations), material is 40CR steel, HRC58-62.
- Diameter roller leveling: 180mm
3. Servo Feeding device
Feeding Servo feeding motor: 5.5kw
Description: servo feeding can control the punching distance in precision, controlled by PLC, and the feeding tolerance can be+-0.5mm, the servo motor can control the speed, and can accept the input signal, and react quickly, and performance well, the touch screen can display the rotating speed, the length and the quantity, it can be controlled by the manual and auto modes.
4. Hydraulic Punching
- Using hydraulic punching, total about 3 sets of punching dies, no need to change the moulds, all the moulds are mounted in the bedding, just slide from the left to the right and Mark the Punching die numbers.
- Oil cylinder diameter:￠180mm
- Tekanan kerja: 30mpa
- Mould material: Cr12mov quenched 58°-62°
- Hydraulicstation power: 30kw
5. Roll forming machine
- Main motor power: 22kw*2
- Stasiun: mengadopsi besi cor HT50
- Driven system: gear box driving
- Main shaft diameter:￠90mm
- Material: 45﹟forge steel
- Roller material: Gcr15 quenched 58°-62°,chromed
- Roll station:according to the profiles
- Roller thickness: 4-6mm
- Timing by transducer:about 0-10m/min, according to profiles
- Voltage 380V,50HZ, 3 phases
6. Servo following Cutting
- Hydraulic non-stop Servo following cutting
- Knife material: Cr12mov,quenched 58°-62°
- Silinder minyak dia: 250mm
- Tekanan kerja: 60mpa
- Perjalanan kerja: 80mm
- Cutter Blades: about 2 sets
7. Control Box
Adopted PLC, transducer, touch panel to ensure high speed with stability, precision and lifetime. Other electric element are Schneider
- Power supply : 380V, 50 Hz, 3Phase (disesuaikan dengan permintaan)
- Pengukuran panjang & kuantitas secara otomatis;
- Panjang & kuantitas dikendalikan oleh PLC
- Ketidaktepatan panjang dapat diubah dengan mudah.
- Panel kontrol: Sakelar tipe tombol dan layar sentuh
- Bahasa di layar sentuh: Inggris dan Cina
- Satuan panjang: milimeter (diaktifkan pada panel kontrol)
8. 3 Meters Rubber transportation Belts table
If you want to know the roll forming machine price list, please contact us.
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