Description
Omega profile roll forming machine can produce material thickness range 0.3-0.8mm or 0.12-0.4mm, material PPGI, galvalume steel and galvanized steel, also we can customize the machine according to your drawing.
Omega profile roll forming machine design is unit one, which means the control box and motor are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.
Profile Drawing of Omega profile roll forming machine
The thickness of sheet: 2.0-4.0mm
Production flow
De-coiling—Feeding&leveling—Servo feeder—Punching—rollforming—hydraulic cutting& bending—Belts— auto stacker
Layout
Machine list
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Machine lists
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5 ton hydraulic Un-coiler and coil car with air arm | 1 set |
| Feeder and leveler | 1 set | |
| Servo feeder for punching device | 1 set | |
| Hydraulic punching device | 1 unit | |
| Punching moulds | 3 sets | |
| Main roll forming machine | 1 set | |
| Servo following Cutting | 1 set | |
| Cutting blades | 2 sets | |
| Control system | 1 unit | |
| Hydraulic station | 2 units | |
| 3 meters belts conveyor | 1 unit |
The structure of equipment
1. 5 Tons Hydraulic de-coiler and coil car with arm
- Adopt automatic hydraulic system
- Coil weight (Max):5000kg
- Coil dia (Max):1600mm
- Oil cylinder dia:1200mm working pressure: 10mpa
- Coil Width (Max.):500mm
- Working speed: 0-25m/min
- Power: 4KW
2. Feeding & leveling
- Feeding the sheet to the guide roller (it is adjustable by right and left).
- Feeding roller: diameter is￠160mm; material is 40CR steel, HRC58-62.
- Leveling roller: upper is 3 rollers, down is 4 stations (total is 7 stations), material is 40CR steel, HRC58-62.
- Diameter of leveling roller: 180mm
3. Servo Feeding device
Feeding Servo feeding motor: 5.5kw
Description: servo feeding can control the punching distance in precision, controlled by PLC, and the feeding tolerance can be+-0.5mm, the servo motor can control the speed, and can accept the input signal, and react quickly, and performance well, the touch screen can display the rotating speed, the length and the quantity, it can be controlled by the manual and auto modes.
4. Hydraulic Punching
- Using hydraulic punching, total about 3 sets of punching dies, no need to change the moulds, all the moulds are mounted in the bedding, just slide from the left to the right and Mark the Punching die numbers.
- Oil cylinder diameter:￠180mm
- Working pressure:30mpa
- Mould material: Cr12mov quenched 58°-62°
- Hydraulicstation power: 30kw
5. Roll forming machine
- Main motor power: 22kw*2
- Station: adopt cast iron HT50
- Driven system: gear box driving
- Main shaft diameter:￠90mm
- Material: 45﹟forge steel
- Roller material: Gcr15 quenched 58°-62°,chromed
- Roll station:according to the profiles
- Roller thickness: 4-6mm
- Timing by transducer:about 0-10m/min, according to profiles
- Voltage 380V,50HZ, 3 phases
6. Servo following Cutting
- Hydraulic non-stop Servo following cutting
- Knife material: Cr12mov,quenched 58°-62°
- Oil cylinder dia:250mm
- Working pressure:60mpa
- Working journey: 80mm
- Cutter Blades: about 2 sets
7. Control Box
Adopted PLC, transducer, touch panel to ensure high speed with stability, precision and lifetime. Other electric element are Schneider
- Power supplier: 380V, 50 Hz, 3Phase (adjusted with the requestment)
- Length & quantity measurement automatically;
- Length & quantity controlled by PLC
- Length inaccuracy can be amended easily.
- Control panel: Button-type switch and touch screen
- The language in the touch screen: English and Chinese
- Unit of length: millimeter (switched on the control panel)
8. 3 Meters Rubber transportation Belts table
If you want to know the roll forming machine price list, please contact us.
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