6 Sides Upright Racking Step Beam Welding Machine is suitable for welding the beams, which requirements to welding four lines of each end. The four welders operate simultaneously to complete the work at once, it is high efficiency. We adopt the high-quality components, 6 Sides Upright Racking Step Beam Welding Machine has a very long life.
6 sides of each end of the beam
3 pieces in 2 min
|Length of the beam||1200-4000mm|
|Diameter of the welding wire||0.8-1.0mm|
|Model of the welding unit||
TC-315F IGBT (Chinese brand)
|Number of welding unit||4 sets|
2kwX2 stepping motor
220v, 60HZ, 3 phase
|Turn over system||
By cylinder, gear and rack
|Horizontal push to adjust the length||
By liner guide way and fix by manual
|Size of the machine||
|Machine weight||About 1200kgs|
Wooden box packing
what is beam welding line machine?
A beam welding line machine, also known as a beam welding line or beam welding system, is a specialized machinery used for automated welding of beams and other large structural components. It is commonly employed in industries such as construction, shipbuilding, bridge fabrication, and steel manufacturing.
The beam welding line machine typically consists of several main components:
- Welding Manipulators: These are robotic arms or positioning devices that hold and move the beams into the proper welding position. They provide precise control over the beam’s movement during the welding process.
- Welding Power Source: This is the equipment that generates the electrical power required for the welding operation. It supplies the necessary welding current and voltage to create the weld joint.
- Welding Heads: These are the welding tools or torches attached to the manipulators, designed to deliver the welding arc or laser beam to the workpiece. The type of welding head used depends on the welding process employed, such as MIG (Metal Inert Gas), TIG (Tungsten Inert Gas), or laser welding.
- Welding Control System: This is the central control unit that governs the operation of the beam welding line machine. It coordinates the movement of the manipulators, controls the welding process parameters, and ensures the quality and consistency of the welds.
The operation of a beam welding line machine involves several steps. First, the beams to be welded are positioned and clamped by the manipulators. Then, the welding heads move along the beams, applying the welding process to create the desired weld joints. The control system ensures precise positioning and coordination of the manipulators and welding heads to achieve accurate and uniform welds.
Beam welding line machines offer advantages such as increased productivity, improved weld quality, and reduced labor costs compared to manual welding methods. They are capable of handling large-scale production and can weld various types of beams, including H-beams, I-beams, box beams, and other structural profiles.
what is the different between beam welding line machine and electron beam welding machine?
Beam Welding Line Machine and Electron Beam Welding Machine are two different types of welding equipment that serve distinct purposes and employ different welding techniques. Here are the key differences between them:
- Welding Technique:
- Beam Welding Line Machine: It utilizes traditional welding techniques such as MIG (Metal Inert Gas) or TIG (Tungsten Inert Gas) welding. These machines typically employ an electric arc or laser beam to create the weld joints.
- Electron Beam Welding Machine: It employs electron beam welding, a specialized welding process that utilizes a high-energy electron beam. The electron beam is generated by accelerating electrons in a vacuum chamber and focusing them onto the workpiece to create the weld.
- Welding Medium:
- Beam Welding Line Machine: It typically uses a welding medium, such as a shielding gas, to protect the weld pool from atmospheric contamination during the welding process.
- Electron Beam Welding Machine: It operates in a vacuum environment since the electron beam requires a vacuum to propagate. The absence of air prevents oxidation and contamination during the welding process.
- Beam Welding Line Machine: It is commonly used for welding large structural components such as beams, girders, and columns in industries like construction, shipbuilding, and steel fabrication.
- Electron Beam Welding Machine: It is suitable for precision welding applications that require deep penetration and minimal heat input. It is used in industries like aerospace, automotive, medical devices, and electronics, where high welding quality and precision are critical.
- Welding Speed:
- Beam Welding Line Machine: It can achieve relatively high welding speeds, allowing for efficient production of welded structural components.
- Electron Beam Welding Machine: It generally operates at slower welding speeds due to the nature of the electron beam process, which requires precise control and manipulation of the beam.
- Weld Depth and Heat Affected Zone:
- Beam Welding Line Machine: The weld depth and heat affected zone (HAZ) are typically larger compared to electron beam welding.
- Electron Beam Welding Machine: The electron beam welding process results in a narrow, deep weld with a minimal heat affected zone. This feature is advantageous for materials sensitive to heat distortion or with limited weld accessibility.
It’s important to note that the choice between the two machines depends on the specific welding requirements, desired weld quality, material properties, and the application at hand.
What are the application areas of automatic beam welding machine?
- Construction: Automatic beam welding machines are used in the construction industry for welding steel beams, columns, and other structural components used in building structures such as bridges, high-rise buildings, warehouses, and industrial facilities.
- Automotive Industry: Beam welding machines are employed in the automotive industry for welding various components, such as chassis frames, body frames, exhaust systems, and other structural parts of vehicles. These machines ensure precise and high-quality welds, improving the overall strength and durability of the automotive structures.
- Shipbuilding: Automatic beam welding machines play a crucial role in the shipbuilding industry. They are used for welding large metal sections, including ship hulls, decks, and bulkheads. These machines enable efficient and accurate welding of the complex geometries found in ship structures.
- Aerospace and Aviation: Automatic beam welding machines are utilized in the aerospace and aviation sectors for welding critical components like aircraft frames, wings, engine mounts, and landing gear structures. They provide precise and reliable welds, ensuring the integrity and safety of aerospace structures.
- Heavy Equipment Manufacturing: In the manufacturing of heavy equipment such as cranes, excavators, and agricultural machinery, automatic beam welding machines are used for welding large structural components. They help in producing robust and durable equipment capable of withstanding heavy loads and harsh working conditions.
- Energy Industry: Beam welding machines find application in the energy sector, particularly in the fabrication of power plant structures, including support beams, platforms, and pipelines. They ensure the structural integrity and long-term reliability of these components.
- Railways: Automatic beam welding machines are used in the railway industry for welding rail tracks, sleepers, and other structural components. These machines help in maintaining the track’s strength, stability, and alignment, ensuring safe and smooth railway operations.
- Manufacturing and Fabrication: Various manufacturing and fabrication industries utilize automatic beam welding machines for joining metal components, such as beams, frames, and brackets. These machines enhance productivity, efficiency, and consistency in the welding process.