double layer roll forming machine with 2 profiles

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Double layer roll forming machine with 2 profiles can produce two different profile drawings, which can save more space and money compared with two different machines, the material thickness range 0.3-0.8mm or 0.12-0.4mm, material PPGI, stainless steel and galvanized steel.

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Description

Double layer roll forming machine with 2 profiles can produce two different profile drawings, which can save more space and money compared with two different machines, the material thickness range 0.3-0.8mm or 0.12-0.4mm, material PPGI, stainless steel and galvanized steel

You can choose two different profile drawings, such as:

  1. Roof sheet and corrugated sheet
  2. Wall sheet and corrugated sheet
  3. Roof sheet and wall sheet
  4. Glazed tile and roof sheet
  5. Glazed tile and corrugated sheet

Double layer roll forming machine with 2 profiles can not work at the same time, one time only produce one layer profile. There is one clutch as one side of the machine, and you just move one handle wheel to make other layer profile, it takes few seconds, and the whole line only need one person to operate, it is very easy.

Profile Drawing of double layer roll forming machine with 2 profiles

 

1 1

1 2

Technological Process of double layer roll forming machine with 2 profiles

Uncoiling——Roll forming—Hydraulic cutting—Products collecting

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Machine List
5 tons manual decoiler 1 set
Feeding with guide 1 set
Main roll forming machine 1 set
PLC Control box 1 unit
Hydraulic cutting device 1 unit
2m passive table 2 units
Spare parts 1 package
Safety cover 1 set

Technical Data of double layer roll forming machine with 2 profiles

Number Items Unit\Type RF-DL
1 Steel Thickness mm 0.11-0.3mm for corrugate,0.3-0.8mm for trapezoidal sheet, Colored Steel / Galvanized Steel Coil
2 Forming Speed m/min 8-15
3 Roller stands stand Upper layer is about 22 stations
Lower layer is about 20 stations
4 Roller Material mm 45# steel, coated with chrome
5 Shaft material and diameter mm Ф75 45# steel, coated with chrome
6 Main Motor Power Kw 7.5
7 Hydraulic cutting Power Kw 4
8 Hydraulic pressure Mpa 12
9 Power Supply 380V, 50HZ,3 phase
10 Tolerance mm -1.5
11 Material of cutting Cr12Mov HRC58-62
12 Control system PLC with touch screen
13 Main machine weight T 10T
Note:main motor, hydraulic station and control box is under machine frame to save place, touch screen hang over

Details of each composition:

1. Uncoiler: 5 tons manual decoiler

  • Coil inner Diameter: ¢460-520mm
  • Max out diameter of the coil: ¢1250mm
  • Max Coil Width: 1250mm

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2. Hydraulic Cutting

  • Cutting motion: The main machine stops and then cut automatically. After cutting, the main machine re-starts automatically.
  • Material of blade: CR12Mov with heat treatment
  • Length measuring: Automatically
  • The cutting thickness:0.5-1.0mm
  • Hydraulic Station Power: 4kw

Trapezoidal sheet and corrugated iron sheet double layer roll forming machine

3.  2 meters passive table

It adopts welded steel and supported roller to transmit the products.

Size: 2000*1300*800mmbd9f54fcb0d3734b29cb4f8bbf9d7f3

4. Control Box

(1) Power supplier: 380V, 50 Hz, 3Phase
(2) Length & quantity measurement automatically;
(3) Length & quantity controlled by PLC
(4) Length inaccuracy can be amended easily.
(5) Control panel: Button-type switch and touch screen
(6) Unit of length: millimeter (switched on the control panel)

Double Layer Roll Forming Machine – What It Can Do For You?

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Why Sussman Different

The price of Sussman’s roll forming machines is a little higher than other suppliers’. Let me explain about our machines difference:

Sussman machine design: it is unit one, which means the control box and the hydraulic station are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.

Our display screen is touch screen, not text touch screen.

Sussman Machinery

Sussman Processing technology: Sussman rollers is through grinding, quenched, chroming,finish machining,polishing,coated with chrome 0.05mm, all rollers are shiny, stronger and avoid rust.etc to make stronger, the roll forming machine is more robust and easier to use.  The metal sheet produced by our machine is always flat and perfect profiles., because in the design and during the machining process, we always control the force for the metal sheet, it does not damage the sheet surface and comes out perfect profile. And we use the German application COPRA, to imitate the situation in 3D and ensure the perfect profile.

Sussman Machinery

Sussman roll forming system

Sussman roll forming system: We will make the hand wheels at the feeding device to adjust feeding width, and we also make the wheels with the numbers then you know how to adjust right and left sides, also we made the rulers on the bedding, you can adjust the profile height and width according to the rulers.

Screw with numbers is to adjust material thickness easily, also with protecting cap also add laminating film device and felt to make the board flatter and smoother without scratches.

The machine is equipped with a detection switch device, in case of emergency, emergency alarm, stop operation.

Sussman Machinery's safety cover

The whole equipment is in accordance with the requirements of CE standards, and the entire body and transmission parts are covered to protect the safety of workers.

FAQ

What's Your Warranty?

12 Months, During Which All Parts Damaged Because Of Quality Problem Will Be Changed For Free.

What's Your Delivery Time?

Within 45-60 Days After Receiving Prepaid. Some Machines In Stock, Can Be Delivered At Any Time.

What's Your Payment Terms?

How To Place Order?

Inquiry---Confirm The Profile Drawings And Price----Confirm The PI---Arrange The Deposit Or L/C---Then OK

How To Visit Our Company?

Fly To Shanghai Airport: By High Speed Train From Shanghai To Wuxi (30 Min), Then We Can Pick Up You.

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