High speed PPGI corrugated sheet roll forming machine

High speed PPGI corrugated sheet roll forming machine can produce material thickness range 0.3-0.8mm or 0.12-0.4mm, material PPGI, galvalume steel and galvanized steel, also we can customized the machine according to your drawing, for the machine speed, we can do normal speed 8-12m/min, drives by chain; also we can do high speed 30-40m/min, it drives by gearbox, its products are widely used in roof and wall system in workshop construction and housing construction.

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Description

Description

High speed PPGI corrugated sheet roll forming machine can produce material thickness range 0.3-0.8mm or 0.12-0.4mm, material PPGI, galvalume steel and galvanized steel, also we can customized the High speed PPGI corrugated sheet roll forming machine according to your drawing, for the machine speed, we can do normal speed 8-12m/min, drives by chain; also we can do high speed 30-40m/min, it drives by gearbox, its products are widely used in roof and wall system in workshop construction and housing construction.

 

Technical process

Decoiler→ feeding with guide→roll forming→servo following cutting→conveyor belt→Stackers

Technical parameter

1.Rolling Speed: about 30-40m/min

2.Materials to be processed: Galvanized steel, Aluzinc, PPGI from 0.2 mm to 0.6 mm

3.Maximum length of the sheet to be unloaded: 6 m

4.Control System: PLC with touch screen

5.Roller Stations: about 22 stations

6.Roller Material : 45# forge steel, coated with chrome

7.Shaft Material and DIA: ¢76mm,material is 45# forge steel, Chrome with quenching

8.Motor Power: 22kw main motor

9.Hydraulic power:7.5kw

10.Power supplier:380V, 50HZ,3 phase

11.Way Of Drive: Gearbox drive

12.The size of the forming machine: About 11,500*1700*1200mm

13.Machine weight: about 15 tons

Profile Drawing

00 1

Machine List

Machine list 10 tons de-coiler with arm device 1 set
Feeding with guide 1 set
Main roll forming machine 1 set
Servo following cutting 1 set
Control box 1 unit
Hydraulic station 1 unit
3 meters conveyor belt 1 set
6m auto stacker 1 set
Safety cover 1 set
Spare parts 1 package

Technical Data

  1. 10 tons hydraulic de-coiler with coil car

Coil inner Diameter: ¢460-520mm

Max out diameter of the coil: ¢1250mm

Max Coil Width: 1250mm

High Speed 30-40m/min corrugated steel sheet roll forming machine

  1. Servo following Cutting device

(1)  Cutting motion: Servo following cutting

(2)   Material of blade: CR12mov with heat treatment

(3)   Length & quantity measurement automatically;

(4)   The cutting thickness: 0.2- 0.6mm

(5)  Hydraulic Station Power: .5 KW

2

  1. Control Box

(1)   Power supplier: 380V, 50 Hz, 3Phase (adjusted with the requestment)

(2)   length & quantity measurement automatically;

(3)   length & quantity controlled by PLC

(4)   Length inaccuracy can be amended easily.

(5)   Control panel: Button-type switch and touch screen

(6)   Unit of length: millimeter (switched on the control panel)

3 4 2

  1. 3 meters conveyor belt

5 1

  1. 6 meters auto stacker

6 1 7 1

What is sheet metal roll forming machines?

Sheet metal roll forming machines are industrial machines used for shaping and forming continuous lengths of sheet metal into desired profiles. They are commonly used in manufacturing processes for various industries such as construction, automotive, aerospace, and appliances.

The roll forming process involves feeding a strip of sheet metal through a series of rollers, gradually bending and shaping it into a specific profile. The machine consists of a set of adjustable rollers, each designed to perform a specific bending or shaping operation. These rollers are positioned in a sequence, and as the metal strip passes through them, it undergoes continuous shaping until it reaches the desired profile.

Sheet metal roll forming machines can produce a wide range of profiles, including C-channels, Z-sections, U-channels, hat sections, and many others. The machines can be customized with different tooling and roller configurations to accommodate specific profile requirements.

Roll forming offers several advantages over other metal forming processes. It allows for high production rates, consistent quality, and precise control over the final shape and dimensions of the profile. Additionally, roll forming machines can handle a variety of metals, including steel, aluminum, and stainless steel.

application of corrugated sheet roll forming machine

  1. Roofing and Cladding: Corrugated metal sheets are widely used for roofing and cladding purposes in residential, commercial, and industrial buildings. The sheets provide durability, weather resistance, and excellent drainage capabilities, making them ideal for protecting structures from the elements.
  2. Construction and Infrastructure: Corrugated metal sheets are used in construction projects for applications such as wall panels, partition walls, ceiling systems, and flooring. They offer structural strength, fire resistance, and can be used as load-bearing elements in some cases.
  3. Agricultural Structures: Corrugated sheets are commonly employed in agricultural buildings such as barns, sheds, and storage facilities. They provide a cost-effective solution for protecting livestock, crops, and equipment from harsh weather conditions.
  4. Transportation and Automotive: Corrugated sheets are utilized in the manufacturing of transportation vehicles, including trailers, truck bodies, and shipping containers. The sheets offer lightweight construction, high strength, and resistance to impact and vibrations.
  5. Industrial Applications: Corrugated sheets find application in industrial settings for purposes such as wall cladding, acoustic panels, machine enclosures, and ductwork. Their versatility, ease of installation, and durability make them suitable for various industrial environments.
  6. Decorative and Architectural Elements: Corrugated metal sheets are also used in architectural projects for decorative purposes, facades, interior design, and artistic installations. The unique pattern and texture of the corrugations can add visual interest and a contemporary look to buildings.

How much does corrugated roof sheet roll forming machine?

The cost of a corrugated roof sheet roll forming machine can vary depending on several factors, including the machine’s specifications, quality, features, and the manufacturer or supplier. The price can also be influenced by factors such as the complexity of the profile, the material used, and any additional customization options.

Generally, corrugated roof sheet roll forming machines can range in price from a few thousand dollars to tens or even hundreds of thousands of dollars. Entry-level or smaller machines with basic features and lower production capacities tend to be more affordable, while larger, high-capacity machines with advanced features and customization options will typically have a higher price tag.

It is important to consider not only the initial cost of the machine but also its long-term value, reliability, and support provided by the manufacturer. It is advisable to research and compare different suppliers, request quotes, and consider factors such as warranty, after-sales service, and customer reviews before making a purchasing decision.

It’s worth noting that the above information is a general estimate, and specific prices can vary significantly depending on the factors mentioned above. To get an accurate and up-to-date price for a corrugated roof sheet roll forming machine, it is recommended to contact manufacturers, suppliers, or industry experts who specialize in roll forming equipment.

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Why Sussman Different

The price of Sussman’s roll forming machines is a little higher than other suppliers’. Let me explain about our machines difference:

Sussman machine design: it is unit one, which means the control box and the hydraulic station are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.

Our display screen is touch screen, not text touch screen.

Sussman Machinery

Sussman Processing technology: Sussman rollers is through grinding, quenched, chroming,finish machining,polishing,coated with chrome 0.05mm, all rollers are shiny, stronger and avoid rust.etc to make stronger, the roll forming machine is more robust and easier to use.  The metal sheet produced by our machine is always flat and perfect profiles., because in the design and during the machining process, we always control the force for the metal sheet, it does not damage the sheet surface and comes out perfect profile. And we use the German application COPRA, to imitate the situation in 3D and ensure the perfect profile.

Sussman Machinery

Sussman roll forming system

Sussman roll forming system: We will make the hand wheels at the feeding device to adjust feeding width, and we also make the wheels with the numbers then you know how to adjust right and left sides, also we made the rulers on the bedding, you can adjust the profile height and width according to the rulers.

Screw with numbers is to adjust material thickness easily, also with protecting cap also add laminating film device and felt to make the board flatter and smoother without scratches.

The machine is equipped with a detection switch device, in case of emergency, emergency alarm, stop operation.

Sussman Machinery's safety cover

The whole equipment is in accordance with the requirements of CE standards, and the entire body and transmission parts are covered to protect the safety of workers.

FAQ

What's Your Warranty?

12 Months, During Which All Parts Damaged Because Of Quality Problem Will Be Changed For Free.

What's Your Delivery Time?

Within 45-60 Days After Receiving Prepaid. Some Machines In Stock, Can Be Delivered At Any Time.

What's Your Payment Terms?

How To Place Order?

Inquiry—Confirm The Profile Drawings And Price—-Confirm The PI—Arrange The Deposit Or L/C—Then OK

How To Visit Our Company?

Fly To Shanghai Airport: By High Speed Train From Shanghai To Wuxi (30 Min), Then We Can Pick Up You.

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