Description

Metal roofing tile roll forming machine can produce material thickness range 0.3-0.8mm, material PPGI, galvalume steel and galvanized steel. Roofing tile roll forming machine for Step glavanized glazed tile is used to make different profiles steel sheets it’s auto working control by PLC, you can cut any length what you want.

Profile Drawing of Metal roofing tile roll forming machine

Technological process of Metal roofing tile roll forming machine

Uncoiling—Feedingwithguide——Rollforming—Pressing&Cutting—Products collecting

The Main Item

Glazed Steel Tile Roll Forming Machines are researched and developed by our company independently with distinctive technological characteristics.

Glazed Steel Tile Roll Forming Machines, which have exquisite construction and attractive appearance, the perfect computer controlling system and friendly operating system of the touchable screen make the operating of the equipment and the installation of data convenient very much, the user has not any trouble.

Glazed Steel Tile Roll Forming Machines have perfect accessory equipments.

The picture of the product process of the perfect accessory equipments is as follows:

The Main Description of Metal roofing tile roll forming machine

1. Un-coiler:

• 5 tons passive deoiler
• Coil inner Diameter: ￠450-550mm
• Max out diameter of the coil: ￠1500mm
• Max Coil Width: 1250mm

2. Roll Forming Machine

• Color Steel Sheet Thickness: 0.3~0.8mm Color Sheet and galvanized sheet
• Roller Stations: About 18 stations
• Way Of Drive:1.2 inch single chain
• The speed of the roll forming machine:8-12m/min
• Roller Material: 45# forge steel, coated with chrome
• Shaft Material and DIA:￠76mm, material is 45# forge steel
• Main Motor Power: 7.5kw Error of Cutting Distance of Glazed Tile: ±1-2mm
• Roll Forming Machine: About 9000mm×1600mm×1500mm
• Roll Forming Machine: About 8000kg

3. Press Parts

• Type：Hydraulic
• Hydraulic Station Power: 5.5kw
• Size of the press parts:1500*600*1200mm

4. Cutting parts

• Type: Hydraulic
• Max. cutting thickness:0.3-0.8mm
• Hydraulic Station Power: 5.5kw
• Automatic Hydraulic Cutting Machine: About 400mm×1500mm×1100mm
• Material Of Cutting: Cr12Mov quenching 58-62℃

5. Out Table

Size of the out table: 2000*1350*1000m

6. PLC Control Box

(1) Power supplier: 380V, 50 Hz, 3Phase (adjusted with the requirement)
(2) Length & quantity measurement automatically;
(3) Length & quantity controlled by PLC
(4) Length inaccuracy can be amended easily.
(5) Control panel: Button-type switch and touch screen
(6) Unit of length: millimeter (switched on the control panel)

What is stud roll forming machine?

A stud roll forming machine is a type of industrial machinery used in the manufacturing of metal studs or frames commonly used in construction applications. It is designed to efficiently produce uniform, high-quality metal studs by continuously bending and forming metal coils into the desired shape.

The machine operates by feeding a metal coil into a series of roll stations, each equipped with sets of rollers and dies. As the coil passes through these stations, the rollers gradually shape and form the metal into the desired stud profile. The process is typically automated, allowing for continuous production of studs with minimal manual intervention.

Stud roll forming machines can handle various types of metal, such as steel or aluminum, and can produce studs of different dimensions and profiles to meet specific construction requirements. The final output from the machine is a long, continuous stud, which can be subsequently cut into shorter lengths as needed.

These machines offer several advantages in terms of efficiency and cost-effectiveness. They can produce studs at a high speed, ensuring a steady supply for construction projects. Additionally, the roll forming process results in consistent dimensions and quality, reducing material waste and enhancing product performance.

Stud roll forming machines are widely used in the construction industry, where metal studs are commonly employed for framing walls, partitions, and other structural elements. By automating the manufacturing process, these machines contribute to streamlined production, improved productivity, and precise product specifications.

how to use steel stud roll forming machine?

Using a steel stud roll forming machine typically involves the following steps:

1. Preparation: Ensure that the machine is properly set up and adjusted for the specific stud dimensions and profile you intend to produce. This includes adjusting the roller gaps, positioning the cutting blades (if applicable), and setting the correct parameters on the control panel.
2. Material Loading: Place a coil of steel onto the machine’s decoiler. The decoiler holds the coil and feeds the steel into the roll forming machine. Ensure that the coil is aligned properly and securely positioned to prevent any material mishaps during operation.
3. Feeding the Material: Start the machine and initiate the feeding process. The machine will pull the steel coil into the roll forming stations automatically. Make sure the material feeds smoothly and remains aligned throughout the process.
4. Roll Forming Process: As the steel coil passes through the roll forming stations, the rollers and dies gradually shape it into the desired stud profile. The number of stations and their configurations depend on the specific machine and stud design. The machine’s control panel allows you to monitor and adjust the machine’s speed and other parameters as needed.
5. Cutting (if applicable): Some roll forming machines have integrated cutting systems that can automatically cut the formed studs to the desired lengths. If your machine has this feature, ensure that the cutting blades are properly aligned and adjusted for accurate cutting. The machine will typically have a control mechanism to determine the length of each cut.
6. Collection and Stacking: Once the studs are formed and cut, they are discharged from the machine. You can collect the finished studs and stack them for further processing or packaging. Ensure that the stacking area is organized to prevent damage to the produced studs.
7. Quality Control: Regularly inspect the produced studs for any defects or inconsistencies. Check the dimensions, surface finish, and overall quality to ensure that they meet the required specifications. Adjustments may be necessary if any issues are identified.

It is important to familiarize yourself with the specific instructions and guidelines provided by the manufacturer of your steel stud roll forming machine. Always follow proper safety protocols, including wearing appropriate protective gear and ensuring that the machine is powered off before performing any maintenance or adjustments.

application of metal stud and track roll forming machine

1. Interior Partition Walls: Metal studs and tracks are widely used for constructing interior partition walls in commercial buildings, residential complexes, and office spaces. The roll forming machine produces the metal studs and tracks required for framing these walls, providing a durable and cost-effective solution.
2. Suspended Ceiling Systems: Metal studs and tracks are essential components in suspended ceiling systems. The roll forming machine can produce the required metal channels and runners that support the ceiling tiles or panels, allowing for easy installation and adjustment.
3. Drywall Framing: Metal studs and tracks are also used in drywall framing, providing a sturdy framework for attaching gypsum board or other wall finishes. The roll forming machine produces the metal studs and tracks of precise dimensions needed for framing these walls.
4. Load-Bearing Walls: Metal studs can be utilized in load-bearing wall systems, where they serve as vertical supports for carrying structural loads. The roll forming machine can produce heavier gauge studs that have the strength to bear significant weight and support the overall structure.
5. Exterior Curtain Wall Systems: Metal studs and tracks are employed in the construction of exterior curtain wall systems, which are non-load-bearing walls designed to provide weatherproofing, insulation, and aesthetics. The roll forming machine can manufacture the necessary metal components for these systems, ensuring precise dimensions and profiles.
6. Commercial and Industrial Building Framing: Metal studs and tracks are extensively used for framing commercial and industrial buildings. The roll forming machine is capable of producing a large volume of metal studs and tracks, enabling efficient and rapid construction.
7. Soundproofing Walls: Metal studs, combined with sound-insulating materials, are utilized to create soundproof walls in areas such as recording studios, theaters, or conference rooms. The roll forming machine can produce studs and tracks that facilitate the installation of soundproofing materials.
8. Shear Walls: Metal studs can be employed in shear wall systems to provide lateral stability and resistance against wind and seismic forces. The roll forming machine produces the metal studs with precise dimensions and profiles needed for constructing shear walls.

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