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What is Garage Door Panel Roll Forming Machine?
The Garage Door Panel Roll Forming Machine is a type of industrial equipment used to produce garage door panels. The machine uses a roll forming process to transform a sheet of metal into a continuous profile with a specific shape and dimension.
The process starts with a coil of metal that is fed into the machine. The metal then passes through a series of rollers that gradually bend and shape the metal into the desired profile. The machine can be programmed to produce different types of garage door panels with various sizes, shapes, and designs.
Once the metal has been formed, it is cut to the desired length and then prepared for assembly into garage doors. The finished panels can be made from a variety of metals such as steel, aluminum, or copper, and can be coated with various finishes to protect them from the elements.
Production line of Garage Door Panel Roll Forming Machine
The production line of a Garage Door Panel Roll Forming Machine typically includes several machines working together in a synchronized manner to produce the final product.
- Uncoiler: The production line starts with an uncoiler, which holds the metal coil and feeds it into the main compound garage door panel roll forming machine.
- Main Compound Garage Door Panel Roll Forming Machine: This machine is responsible for shaping the metal coil into the desired garage door panel profile. The metal passes through a series of rollers that gradually bend and shape the metal into the desired shape and dimension.
- Up and Down Roll Forming Machine: The up and down roll forming machine helps to give the panel its structural integrity. It works together with the main compound garage door panel roll forming machine to form a complete panel.
- PU High Pressure Injection Machine: The PU high pressure injection machine injects the liquid state polyurethane (PU) raw material between the up and down steel. The PU material serves as an insulator and helps to improve the panel’s overall strength and durability.
- Belt Conveyor Compound Machine: The belt conveyor compound machine helps to foam and bond the PU and steel materials together. The panel passes through the machine, where the PU material expands and fills the space between the up and down steel.
- Automatic Saw Cutting Machine: The automatic saw cutting machine cuts the finished panels to the desired length. The machine is controlled by a PLC, which ensures precise and accurate cutting.
- Products Finished Control by PLC: The production line is controlled by a PLC, which helps to synchronize the different machines and ensure that the whole process runs smoothly. The PLC also monitors the quality of the finished panels and helps to detect any defects or issues.
The entire production line is designed to be simple to operate, with a low cost and high utilization. It is the first choice for building materials industries looking to manufacture garage door panels.
Main Technical Parameters of Garage Door Panel Roll Forming Machine
- Тип производства: Автоматическая машина непрерывного действия.
- Спецификация материала: толщина 0,3-0,6 мм, стальной лист цвета ≤G250.
- Ширина производства: 475 мм и 575 мм можно регулировать
- Материал составной панели: двойной слой-металлический лист
- Мощность главного двигателя: ≥20,5 кВт
- Общее напряжение: 380 В, 50 Гц, 3 фазы
- Структура формовочной машины: формовочная машина для верхнего слоя и формовочная машина для нижнего слоя будут работать вместе с композитной машиной, образуя сэндвич.
- Структура составной машины: Примите левую и правую ориентацию резиновой конвейерной ленты с двух сторон.
- Система вспенивания: Примите автоматическую пену PU, пенообразование ограничено.
- Толщина вспенивания: 40 мм
- Рабочая скорость: около 3-5 м/мин (в зависимости от толщины 40 мм)
- Система управления главной машиной: ПЛК Delta, датчик электрических деталей (Schneider) (Omron), сенсорный экран: Delta
- Точность длины: допустимая погрешность длины ±1,5 мм
- Вес машины: около 30 000 кг
- Длина машины: около 80 м
Our automatic continuous making machine has a production width of 475mm and 575mm which is adjustable to your desired size. This machine is designed to produce double-layer metal sheet panels with thicknesses between 0.3-0.6mm and ≤G250 color steel sheet.
Our machine is powered by a main motor with a minimum power of 20.5kw, and operates at a working speed of approximately 3-5m/min, depending on the thickness of 40mm. The forming machine structure is composed of up layer forming machine and down layer forming machine, which run together with the composite machine to create a sandwich structure. The composite machine features left and right two-sided rubber conveyor belt orientation for precise and efficient operation.
We have also included an Auto PU foaming system with limited foaming, and a 40mm foaming thickness to ensure high-quality and durable garage door panels. Our Garage Door Panel Roll Forming Machine is equipped with a PLC Delta control system, electrical parts from Schneider, and an Omron encoder, with a touch screen from Delta for easy operation. The machine has a length precision of ±1.5mm and weighs about 30,000kg, with a length of approximately 80m. Trust in our Garage Door Panel Roll Forming Machine to improve your garage door production process and enhance the quality of your products.
Equipment lists of Garage Door Panel Roll Forming Machine
Our comprehensive Garage Door Panel Roll Forming Machine includes:
These high-quality components are designed to work together seamlessly, providing precise and efficient garage door panel production. The dual hydraulic decoilers ensure a steady and reliable supply of material, while the embossing machine adds texture and aesthetic appeal to the panels. The upper and down layer forming machines create a sandwich structure with the metal sheets, ensuring optimal strength and durability.
The two-floor steel structure platform provides a safe and stable working environment, while the heating device and high pressure injection machine ensure the panels are well-insulated and weather-resistant. The garage door double rubber belts machine and saw cutting device are essential for accurate and efficient cutting of the panels.
The PLC control system and hydraulic system work together to ensure smooth and reliable operation of the entire machine line. Trust in our Garage Door Panel Roll Forming Machine to provide high-quality, precise, and efficient garage door panel production.
Производственный процесс of Garage Door Panel Roll Forming Machine
Our Garage Door Panel Roll Forming Machine follows a streamlined production process to produce high-quality garage door panels. The process includes:
- Decoiler – The steel sheet coil is unwound by the hydraulic decoiler.
- Embossing – The steel sheet passes through the embossing machine to add texture and aesthetic appeal to the panels.
- Double layer steel sheets feed-in – The steel sheets are fed into the upper and down layer forming machines, which create a sandwich structure with the metal sheets.
- Roll forming – The metal sheets pass through the roll former, which gradually bends and shapes them into the desired profile.
- Roller feeding – The roller feeds the metal sheets into the heating device to warm them up for the next process.
- Machine composite – The up layer forming machine and down layer forming machine run together with the composite machine to create a sandwich structure.
- Cutting after forming – The steel sheets are cut to the desired length by the saw cutting device.
- Finished table – The finished panels are collected on the finished table for further assembly into garage doors.
Our Garage Door Panel Roll Forming Machine uses advanced technology to ensure a precise and efficient production process. Trust in our machine to provide high-quality and durable garage door panels for your production needs.
Profile of Garage Door Panel
От 475 мм до 575 мм размер меняется автоматически
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