Wall panel रोल बनाना मशीन सामग्री मोटाई रेंज 0.3-0.8 मिमी या 0.12-0.4 मिमी, सामग्री पीपीजीआई, गैलवेल्यूम स्टील और गैल्वेनाइज्ड स्टील का उत्पादन कर सकती है, हम आपके ड्राइंग के अनुसार मशीन को भी अनुकूलित कर सकते हैं।

यह मशीन डिजाइन एक इकाई है, जिसका अर्थ है कि नियंत्रण बॉक्स और मोटर सभी मशीन फ्रेम के नीचे रखे जाते हैं, जब आप मशीन प्राप्त करते हैं, तो मशीन के जटिल केबल को इकट्ठा करने और कनेक्ट करने की आवश्यकता नहीं होती है, आपको केवल एक मुख्य केबल कनेक्ट करने की आवश्यकता होती है, तब मशीन काम कर रही है। यह अधिक समय और स्थान बचाता है।

प्रोफ़ाइल आरेखण

तकनीकी प्रक्रिया

अनकॉइलिंग - गाइड के साथ खिलाना - रोल बनाना - काटना - उत्पाद एकत्र करना

मुख्य विवरण

तकनीकी डाटा

1. Decoiler

• 5 tons passive decoiler
• कुंडल भीतरी व्यास: ￠460mm ~ 520mm
• कॉइल का अधिकतम व्यास: ￠800mm
• विस्तार: 4 हथेलियों के साथ, ब्रेक के साथ
• अधिकतम कुंडल चौड़ाई: 500 मिमी

2. काटना

• कटिंग मोशन: मुख्य मशीन रुक जाती है और फिर अपने आप कट जाती है। काटने के बाद, मुख्य मशीन अपने आप फिर से शुरू हो जाती है।
• ब्लेड की सामग्री: CR12Mov गर्मी उपचार के साथ
• लंबाई मापने: स्वचालित रूप से
• काटने की मोटाई: 0.3- 0.8 मिमी
• हाइड्रोलिक स्टेशन पावर: 4 किलोवाट

3. आउट टेबल

• यह उत्पादों को प्रसारित करने के लिए वेल्डेड स्टील और समर्थित रोलर को अपनाता है, जिसका उपयोग तैयार उत्पादों को इकट्ठा करने के लिए किया जाता है।
• लंबाई: 2 मीटर

4. नियंत्रण बॉक्स

• Power supplier: 380 V, 50 Hz, 3Phase (adjusted with the requirement)
• लंबाई और मात्रा माप स्वचालित रूप से;
• पीएलसी द्वारा नियंत्रित लंबाई और मात्रा
• लंबाई की अशुद्धि को आसानी से संशोधित किया जा सकता है।
• नियंत्रण कक्ष: बटन-प्रकार स्विच और टच स्क्रीन
• लंबाई की इकाई: मिलीमीटर (नियंत्रण कक्ष पर स्विच किया गया)

what is pipe roll forming machine?

A pipe roll forming machine is a type of industrial machinery used for the continuous and automated production of pipes through a process called roll forming. Roll forming is a manufacturing technique that involves progressively bending a long strip of metal, typically in coil form, into a desired shape or profile.

In the case of a pipe roll forming machine, the machine takes a flat strip of metal and passes it through a series of rolls and forming stations. These rolls gradually shape the metal strip into a cylindrical shape, forming it into a pipe. The rolls and forming stations are strategically designed to gradually bend and shape the metal, ensuring the accurate dimensions and desired shape of the pipe.

Pipe roll forming machines can produce pipes of various diameters, thicknesses, and lengths, depending on the specifications of the machine. They are commonly used in the manufacturing of pipes for a wide range of applications, including plumbing, construction, HVAC (heating, ventilation, and air conditioning), automotive, and more.

By utilizing a pipe roll forming machine, manufacturers can achieve high production speeds, consistent quality, and precise dimensions for their pipe products.

function of square pipe roll forming machine

A square pipe roll forming machine is a specific type of roll forming machine designed to produce square-shaped pipes. It functions by taking a flat strip of metal and transforming it into a square-shaped tube through a series of roll forming processes. Here are the primary functions of a square pipe roll forming machine:

1. Material Feeding: The machine feeds the flat strip of metal into the roll forming system, where it undergoes various shaping processes.
2. Roll Forming: The machine utilizes a series of rollers and forming stations to gradually bend and shape the metal strip into a square profile. These rollers and stations are designed to progressively form the square shape while maintaining the accurate dimensions and smooth surface finish of the pipe.
3. Cutting: Once the square pipe reaches the desired length, the machine incorporates a cutting mechanism to separate the formed pipe from the remaining strip. This ensures precise pipe lengths and facilitates easy handling.
4. Welding (optional): Depending on the specific requirements, some square pipe roll forming machines may include a welding station. This allows for the joining of the edges of the flat strip to form a continuous square pipe. Welding can be performed using various methods, such as high-frequency induction welding or laser welding.
5. Post-Forming Processes: After the roll forming and cutting stages, the square pipes may undergo additional processes, such as end shaping, de-burring, surface treatment (e.g., galvanizing or powder coating), or quality inspections.

The main function of a square pipe roll forming machine is to automate the production of square pipes with precise dimensions and consistent quality. This machine enables manufacturers to achieve high production speeds, reduce labor costs, and produce square pipes in various sizes and thicknesses for applications such as furniture, construction, automotive, and other industries where square pipes are required.

how to choose steel square pipe roll forming machine

1. Pipe Specifications: Determine the specific requirements of the square pipes you intend to produce, such as the desired dimensions (width, height, and thickness) and material type (e.g., steel). Ensure that the machine you choose can accommodate these specifications.
2. Production Capacity: Evaluate your production requirements in terms of the desired output quantity and production speed. Choose a machine that can meet your production capacity needs efficiently. Consider factors such as the number of forming stations, the speed of the machine, and its ability to handle continuous production.
3. Machine Size and Space: Assess the available space in your production facility and consider the size and footprint of the machine. Ensure that the machine can fit within your workspace without any hindrance or obstruction.
4. Automation Level: Determine the level of automation you require. Some machines offer manual or semi-automatic operation, while others are fully automated. Automated machines generally offer higher productivity and efficiency, but they might also come at a higher cost.
5. Quality and Durability: Consider the quality and durability of the machine. Look for a reputable manufacturer that offers reliable and robust machines constructed from high-quality materials. Check customer reviews and testimonials to gauge the machine’s performance and longevity.
6. Customization Options: Assess whether the machine allows for customization options, such as adjustable forming stations or interchangeable tooling. This flexibility can be beneficial if you anticipate changes in your production requirements or if you plan to produce pipes with different dimensions in the future.
7. After-Sales Support: Ensure that the manufacturer provides adequate after-sales support, including technical assistance, spare parts availability, and warranty coverage. Prompt and reliable support can be crucial for minimizing downtime and ensuring the smooth operation of the machine.
8. Cost and Budget: Consider your budget and compare the prices of different machines available in the market. However, it’s essential to strike a balance between cost and quality, as investing in a reliable and efficient machine will likely provide better long-term value.