La description
panneau mural forme rouleau la machine peut produire une plage d'épaisseur de matériau de 0,3 à 0,8 mm ou 0,12 à 0,4 mm, du matériau PPGI, de l'acier galvalume et de l'acier galvanisé, nous pouvons également personnaliser la machine en fonction de votre dessin.
Cette conception de machine est l'unité un, ce qui signifie que le boîtier de commande et le moteur sont tous placés sous le châssis de la machine, lorsque vous obtenez la machine, pas besoin d'assembler et de connecter le câble compliqué de la machine, il vous suffit de connecter un câble principal, alors la machine fonctionne. Il économise plus de temps et d'espace.
Dessin de profil
Processus technologique
Déroulage—Alimentation avec guide—Profilage—Coupe—Récupération des produits
Liste des machines
|
Dévidoir passif 5 tonnes | 1 jeu |
Alimentation avec guide | 1 jeu | |
Machine de formage de rouleaux principal | 1 jeu | |
Boîtier de commande | 1 unité | |
Dispositif de coupe hydraulique | 1 jeu | |
Hors tables | 2 unités | |
Coque de protection | 1 jeu | |
Pièces de rechange | 1 jeu |
Le descriptif principal
Articles | Caractéristiques | |
Matériau de la bobine
|
Épaisseur de matériau | 0,3—0,8 mm PPGI, Aluzinc, acier galvanisé |
Un Coiler | 5 tonnes manuelle | |
Système de formage
|
Vitesse de roulement | Environ 8-12m/min |
Stations à rouleaux | Environ 20 stations | |
Matériau du rouleau | Acier 45#, recouvert de chrome | |
Mutiler la puissance du moteur | 7.5kw | |
Puissance de coupe hydraulique | 4kw | |
Coupe
système |
Matériel de coupe | CR12Mov avec traitement de trempe |
Dureté | HRC58-62 | |
Tolérance | ±1,5 mm | |
Système de contrôle électrique
|
Source électrique | 380V, 50HZ, triphasé Peut également satisfaire les exigences du client |
Système de contrôle | API avec écran tactile | |
Mode de conduite | chaîne unique | |
Couleur de la machine | Personnalisé | |
Taille de l'appareil | Environ 9500*1600*1200mm |
données techniques
1. Dérouleur
- Dévidoir passif 5 tonnes
- Diamètre intérieur de la bobine : ¢460mm~520mm
- Diamètre maximal de la bobine : ¢800 mm
- Expansion : avec 4 paumes, avec frein
- Largeur maximale de la bobine : 500 mm
2. Couper
- Mouvement de coupe : La machine principale s'arrête puis coupe automatiquement. Après la coupe, la machine principale redémarre automatiquement.
- Matériau de la lame : CR12Mov avec traitement thermique
- Mesure de longueur : Automatiquement
- L'épaisseur de coupe: 0,3- 0,8 mm
- Puissance de la station hydraulique : 4 KW
3. Tableau de sortie
- Il adopte de l'acier soudé et un rouleau supporté pour transmettre les produits, qui sont utilisés pour collecter les produits finis.
- Longueur : 2 mètres
4. Boîte de contrôle
- Alimentation : 380 V, 50 Hz, triphasé (ajusté selon les besoins)
- Mesure automatique de la longueur et de la quantité ;
- Longueur et quantité contrôlées par PLC
- L'imprécision de longueur peut être corrigée facilement.
- Panneau de commande : interrupteur à bouton et écran tactile
- Unité de longueur : millimètre (activé sur le panneau de commande)
what is pipe roll forming machine?
A pipe roll forming machine is a type of industrial machinery used for the continuous and automated production of pipes through a process called roll forming. Roll forming is a manufacturing technique that involves progressively bending a long strip of metal, typically in coil form, into a desired shape or profile.
In the case of a pipe roll forming machine, the machine takes a flat strip of metal and passes it through a series of rolls and forming stations. These rolls gradually shape the metal strip into a cylindrical shape, forming it into a pipe. The rolls and forming stations are strategically designed to gradually bend and shape the metal, ensuring the accurate dimensions and desired shape of the pipe.
Pipe roll forming machines can produce pipes of various diameters, thicknesses, and lengths, depending on the specifications of the machine. They are commonly used in the manufacturing of pipes for a wide range of applications, including plumbing, construction, HVAC (heating, ventilation, and air conditioning), automotive, and more.
By utilizing a pipe roll forming machine, manufacturers can achieve high production speeds, consistent quality, and precise dimensions for their pipe products.
function of square pipe roll forming machine
A square pipe roll forming machine is a specific type of roll forming machine designed to produce square-shaped pipes. It functions by taking a flat strip of metal and transforming it into a square-shaped tube through a series of roll forming processes. Here are the primary functions of a square pipe roll forming machine:
- Material Feeding: The machine feeds the flat strip of metal into the roll forming system, where it undergoes various shaping processes.
- Roll Forming: The machine utilizes a series of rollers and forming stations to gradually bend and shape the metal strip into a square profile. These rollers and stations are designed to progressively form the square shape while maintaining the accurate dimensions and smooth surface finish of the pipe.
- Cutting: Once the square pipe reaches the desired length, the machine incorporates a cutting mechanism to separate the formed pipe from the remaining strip. This ensures precise pipe lengths and facilitates easy handling.
- Welding (optional): Depending on the specific requirements, some square pipe roll forming machines may include a welding station. This allows for the joining of the edges of the flat strip to form a continuous square pipe. Welding can be performed using various methods, such as high-frequency induction welding or laser welding.
- Post-Forming Processes: After the roll forming and cutting stages, the square pipes may undergo additional processes, such as end shaping, de-burring, surface treatment (e.g., galvanizing or powder coating), or quality inspections.
The main function of a square pipe roll forming machine is to automate the production of square pipes with precise dimensions and consistent quality. This machine enables manufacturers to achieve high production speeds, reduce labor costs, and produce square pipes in various sizes and thicknesses for applications such as furniture, construction, automotive, and other industries where square pipes are required.
how to choose steel square pipe roll forming machine
- Pipe Specifications: Determine the specific requirements of the square pipes you intend to produce, such as the desired dimensions (width, height, and thickness) and material type (e.g., steel). Ensure that the machine you choose can accommodate these specifications.
- Production Capacity: Evaluate your production requirements in terms of the desired output quantity and production speed. Choose a machine that can meet your production capacity needs efficiently. Consider factors such as the number of forming stations, the speed of the machine, and its ability to handle continuous production.
- Machine Size and Space: Assess the available space in your production facility and consider the size and footprint of the machine. Ensure that the machine can fit within your workspace without any hindrance or obstruction.
- Automation Level: Determine the level of automation you require. Some machines offer manual or semi-automatic operation, while others are fully automated. Automated machines generally offer higher productivity and efficiency, but they might also come at a higher cost.
- Quality and Durability: Consider the quality and durability of the machine. Look for a reputable manufacturer that offers reliable and robust machines constructed from high-quality materials. Check customer reviews and testimonials to gauge the machine’s performance and longevity.
- Customization Options: Assess whether the machine allows for customization options, such as adjustable forming stations or interchangeable tooling. This flexibility can be beneficial if you anticipate changes in your production requirements or if you plan to produce pipes with different dimensions in the future.
- After-Sales Support: Ensure that the manufacturer provides adequate after-sales support, including technical assistance, spare parts availability, and warranty coverage. Prompt and reliable support can be crucial for minimizing downtime and ensuring the smooth operation of the machine.
- Cost and Budget: Consider your budget and compare the prices of different machines available in the market. However, it’s essential to strike a balance between cost and quality, as investing in a reliable and efficient machine will likely provide better long-term value.
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