Keterangan
Panel dinding pembentukan gulungan mesin dapat menghasilkan kisaran ketebalan bahan 0,3-0,8 mm atau 0,12-0,4 mm, bahan PPGI, baja galvalume dan baja galvanis, juga kami dapat menyesuaikan mesin sesuai dengan gambar Anda.
Desain mesin ini adalah unit satu, yang berarti kotak kontrol dan motor semuanya diletakkan di bawah rangka mesin, ketika Anda mendapatkan mesin, tidak perlu merakit dan menghubungkan kabel mesin yang rumit, Anda hanya perlu menghubungkan satu kabel utama, maka mesin bekerja. Ini lebih menghemat waktu dan ruang.
Gambar Profil
Proses teknologi
Uncoiling—Pengumpan dengan pemandu—Gulungan—Pemotongan—Pengumpulan produk
Daftar mesin
|
5 ton de-coiler pasif | 1 set |
Memberi makan dengan pemandu | 1 set | |
Mesin pembentuk gulungan utama | 1 set | |
Kotak kontrol | 1 unit | |
Alat pemotong hidrolik | 1 set | |
Tabel keluar | 2 unit | |
Penutup pengaman | 1 set | |
Suku cadang | 1 set |
Deskripsi utama
Item | Spesifikasi | |
Bahan kumparan
|
Ketebalan bahan | 0,3—0,8 mm PPGI, Aluzinc, baja galvanis |
Un Coiler | manual 5 ton | |
Membentuk sistem
|
Kecepatan bergulir | Sekitar 8-12m/mnt |
Stasiun Rol | Sekitar 20 stasiun | |
Bahan rol | Baja 45#, dilapisi dengan krom | |
Daya Motor Maim | 7.5kw | |
Daya potong hidrolik | 4kw | |
Pemotongan
sistem |
Bahan Pemotongan | CR12Mov dengan perawatan pendinginan |
Kekerasan | HRC58-62 | |
Toleransi | ±1,5mm | |
Sistem kontrol listrik
|
Sumber Listrik | 380V, 50HZ, 3 fase Juga dapat memenuhi kebutuhan pelanggan |
Sistem pengaturan | PLC dengan layar sentuh | |
Cara Berkendara | rantai tunggal | |
Warna mesin | Disesuaikan | |
Ukuran mesin | Sekitar 9500*1600*1200mm |
Data teknis
1. Dekoiler
- 5 ton decoiler pasif
- Diameter bagian dalam koil: ¢460mm~520mm
- Max out diameter koil: ¢800mm
- Ekspansi: dengan 4 telapak tangan, dengan rem
- Lebar Kumparan Maks: 500mm
2. Pemotongan
- Gerakan pemotongan: Mesin utama berhenti dan kemudian memotong secara otomatis. Setelah pemotongan, mesin utama akan hidup kembali secara otomatis.
- Bahan pisau: CR12Mov dengan perlakuan panas
- Pengukuran panjang: Secara otomatis
- Ketebalan pemotongan: 0,3- 0,8 mm
- Daya Stasiun Hidrolik: 4 KW
3. Keluar meja
- Ini mengadopsi baja yang dilas dan roller yang didukung untuk mengirimkan produk, yang digunakan untuk mengumpulkan produk jadi.
- Panjang : 2 meter
4. Kotak Kontrol
- Suplai listrik : 380 V, 50 Hz, 3Phase (disesuaikan dengan kebutuhan)
- Pengukuran panjang & kuantitas secara otomatis;
- Panjang & kuantitas dikendalikan oleh PLC
- Ketidaktepatan panjang dapat diubah dengan mudah.
- Panel kontrol: Sakelar tipe tombol dan layar sentuh
- Satuan panjang: milimeter (diaktifkan pada panel kontrol)
what is pipe roll forming machine?
A pipe roll forming machine is a type of industrial machinery used for the continuous and automated production of pipes through a process called roll forming. Roll forming is a manufacturing technique that involves progressively bending a long strip of metal, typically in coil form, into a desired shape or profile.
In the case of a pipe roll forming machine, the machine takes a flat strip of metal and passes it through a series of rolls and forming stations. These rolls gradually shape the metal strip into a cylindrical shape, forming it into a pipe. The rolls and forming stations are strategically designed to gradually bend and shape the metal, ensuring the accurate dimensions and desired shape of the pipe.
Pipe roll forming machines can produce pipes of various diameters, thicknesses, and lengths, depending on the specifications of the machine. They are commonly used in the manufacturing of pipes for a wide range of applications, including plumbing, construction, HVAC (heating, ventilation, and air conditioning), automotive, and more.
By utilizing a pipe roll forming machine, manufacturers can achieve high production speeds, consistent quality, and precise dimensions for their pipe products.
function of square pipe roll forming machine
A square pipe roll forming machine is a specific type of roll forming machine designed to produce square-shaped pipes. It functions by taking a flat strip of metal and transforming it into a square-shaped tube through a series of roll forming processes. Here are the primary functions of a square pipe roll forming machine:
- Material Feeding: The machine feeds the flat strip of metal into the roll forming system, where it undergoes various shaping processes.
- Roll Forming: The machine utilizes a series of rollers and forming stations to gradually bend and shape the metal strip into a square profile. These rollers and stations are designed to progressively form the square shape while maintaining the accurate dimensions and smooth surface finish of the pipe.
- Cutting: Once the square pipe reaches the desired length, the machine incorporates a cutting mechanism to separate the formed pipe from the remaining strip. This ensures precise pipe lengths and facilitates easy handling.
- Welding (optional): Depending on the specific requirements, some square pipe roll forming machines may include a welding station. This allows for the joining of the edges of the flat strip to form a continuous square pipe. Welding can be performed using various methods, such as high-frequency induction welding or laser welding.
- Post-Forming Processes: After the roll forming and cutting stages, the square pipes may undergo additional processes, such as end shaping, de-burring, surface treatment (e.g., galvanizing or powder coating), or quality inspections.
The main function of a square pipe roll forming machine is to automate the production of square pipes with precise dimensions and consistent quality. This machine enables manufacturers to achieve high production speeds, reduce labor costs, and produce square pipes in various sizes and thicknesses for applications such as furniture, construction, automotive, and other industries where square pipes are required.
how to choose steel square pipe roll forming machine
- Pipe Specifications: Determine the specific requirements of the square pipes you intend to produce, such as the desired dimensions (width, height, and thickness) and material type (e.g., steel). Ensure that the machine you choose can accommodate these specifications.
- Production Capacity: Evaluate your production requirements in terms of the desired output quantity and production speed. Choose a machine that can meet your production capacity needs efficiently. Consider factors such as the number of forming stations, the speed of the machine, and its ability to handle continuous production.
- Machine Size and Space: Assess the available space in your production facility and consider the size and footprint of the machine. Ensure that the machine can fit within your workspace without any hindrance or obstruction.
- Automation Level: Determine the level of automation you require. Some machines offer manual or semi-automatic operation, while others are fully automated. Automated machines generally offer higher productivity and efficiency, but they might also come at a higher cost.
- Quality and Durability: Consider the quality and durability of the machine. Look for a reputable manufacturer that offers reliable and robust machines constructed from high-quality materials. Check customer reviews and testimonials to gauge the machine’s performance and longevity.
- Customization Options: Assess whether the machine allows for customization options, such as adjustable forming stations or interchangeable tooling. This flexibility can be beneficial if you anticipate changes in your production requirements or if you plan to produce pipes with different dimensions in the future.
- After-Sales Support: Ensure that the manufacturer provides adequate after-sales support, including technical assistance, spare parts availability, and warranty coverage. Prompt and reliable support can be crucial for minimizing downtime and ensuring the smooth operation of the machine.
- Cost and Budget: Consider your budget and compare the prices of different machines available in the market. However, it’s essential to strike a balance between cost and quality, as investing in a reliable and efficient machine will likely provide better long-term value.
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