Roller Shutter Roll Forming Machine

Roller shutter roll forming machines are essential equipment for manufacturers of roller shutters used in doors, windows, and storage units. This comprehensive guide provides a detailed overview of roller shutter roll forming machine types, main components, technical specifications, applications, installation, operations, maintenance, suppliers, costs, and comparisons.

Overview of Roller Shutter Roll Forming Machine

A roller shutter roll forming machine is used to automatically produce rolled steel shutter profiles and components through an integrated forming process. The main roll forming sections include an uncoiler, feed mechanism, roller tooling stations, cutoff device, and exit tables.

Key features and parameters:

  • Equipment type: Automatic roll forming machine
  • Materials: Galvanized steel coils, aluminum coils
  • Forming method: Cold roll forming
  • Profiles: Roller shutter slats, guides, bottom rails
  • Production process: Continuous operation
  • Production rate: 10 – 25 meters/minute
  • Accuracy: +/- 0.5 mm
  • Roll tooling stations: 18 – 24
  • Roller shutter slat width range: 55 – 310 mm
  • Maximum coil width: 1500 mm
  • Maximum coil diameter: 1500 mm
  • Coil weight capacity: Up to 5 tons

Major Components of Roller Shutter Roll Forming Machine

The main components of a roller shutter roll forming line include:

Table 1: Roller shutter roll forming machine main components

UncoilerFeeds metal coil stock into line
Feed mechanismControls material feed speed
Forming stationsProgressive roll tooling forming sections
Cutoff deviceShears profiles to length
Exit tablesReceives formed product
Control panelHMI and PLC automation system

Roller Shutter Profile Types

The different profile shapes and styles produced on these machines include:

Table 2: Roller shutter profile types

Round slatSolid or ventilated round shutter profile
Flat slatFlat strip shutter with or without holes
Insulated slatFlat or rounded with insulation inside
Guide railSide guide profiles for shutters
Bottom railReinforced final slat with end locks
roller shutter roll forming machine
Roller Shutter Roll Forming Machine 4

Applications and Uses of Roller Shutter Roll Forming

Roller shutter roll forming machinery is used to produce component profiles for:

Table 3: Roller shutter product applications

DoorsDomestic and commercial rolling door shutters
WindowsExterior window roller shutters
GaragesLarge industrial rolling doors
StorefrontsShop front security shutters
WarehousesLarge warehouse and storage shutters
Counter shuttersRetractable countertop covers
VentilationAdjustable louvered vent shutters

These roller shutters serve purposes such as weather protection, noise reduction, insulated climate control, privacy, storm protection, and theft prevention.

Technical Specifications of Roller Shutter Roll Forming Machines

The key technical parameters and specifications for configuring roller shutter roll forming equipment include:

Table 4: Roller shutter roll forming machine specifications

ParameterTypical range
Production speed10 – 25 m/min
Annual capacity500,000 – 1,500,000 meters
Main roll stations18 – 24
Pre-cutting stations1 – 3
Power rating11 – 30 kW
Voltage380V, 415V, 480V 3-phase
Max coil width1000 – 1500 mm
Max coil diameter800 – 1500 mm
Max coil weight3 – 5 tons
Roller slat width55 – 310 mm
Thickness capacity0.4 – 1.25 mm
Cutoff modePneumatic/hydraulic shear
Weight8000 – 15000 kg
Length x Width x Height15 x 3 x 2.5 meters

Design and Engineering Standards

Roller shutter roll forming machines are designed to meet international standards:

  • ISO 10801 – Safety of machinery
  • ISO 12100 – Risk assessment and risk reduction
  • ISO 13849-1 – Safety related parts of control systems
  • ISO 13850 – Emergency stop devices
  • IEC 60204-1 – Electrical equipment of machines
  • CE certified for sale in EU

The structural frame and components are engineered for rigidity and stability during high speed coiling operations. Precision ground roll tooling mounted on sturdy gearbox housings ensures excellent profile uniformity and tolerance control.

Roller Shutter Roll Forming Machine Suppliers

There are many manufacturers of roller shutter rolling mills located globally:

Table 5: Roller shutter roll forming machine manufacturers

Laphan MachineryChina
Samco MachineryChina
ETC MachineryTaiwan
Fom IndustrieItaly

When selecting a supplier, key factors to consider are local support, line configuration options, production speeds, quick delivery times, and competitive pricing. Customized options are available.

Costs of Roller Shutter Roll Forming Equipment

Pricing for roller shutter roll forming lines varies based on:

  • Production speed and capacity
  • Number of forming stations
  • Automation level
  • Coil handling capacity
  • Cutoff mode
  • Optional accessories
  • Customization

Table 6: Roller shutter roll forming machine price ranges

SpeedStationsPrice range
10 m/min18$30,000 – $60,000
15 m/min20$50,000 – $80,000
20 m/min22$70,000 – $120,000
25 m/min24$100,000 – $150,000

Additional costs are required for shipping, installation, training, and ongoing maintenance. Speak to suppliers to get an accurate quote.

roller shutter roll forming machine
Roller Shutter Roll Forming Machine 5

Installation of Roller Shutter Roll Forming Equipment

Proper installation is key for smooth functioning of the roller shutter production line. Below are the key steps:

  • Prepare flat, leveled foundation and bolt machine securely
  • Connect power supply and grounding
  • Install hydraulic unit and pneumatic lines
  • Thread coil stock through machine
  • Install forming rolls, guides, supports
  • Test run machine idle and at running speed
  • Debug roll former and make adjustments
  • Trial production runs and quality checks
  • Operator training
  • Final performance testing

Sufficient space is required around the equipment for safe operation and maintenance access. Typical installation takes 1-2 weeks.

Operations and Working of Roller Shutter Rolling Mills

The basic working steps to operate a roller shutter roll forming machine are:

  • Set up tooling as per profile drawings
  • Load coil stock on uncoiler
  • Feed strip end through machine
  • Set parameters like speed, shear length
  • Start machine and run initial piece through all stations
  • Check formed profile quality and make adjustments
  • Run production batch as per order sheet
  • Periodically oil and clean forming rolls
  • Stop for operator breaks, tooling changes
  • Unload batches via exit table

The line is controlled from a central PLC panel. Safety sensors monitor safe operational status. Proper PPE should be worn when running the machine.

Maintenance of Roller Shutter Roll Forming Equipment

To maximize uptime and performance, regular maintenance activities include:

  • Daily cleaning of forming rolls and machine
  • Lubricating bearings, gears, chains weekly
  • Checking hydraulic fluid, pneumatic pressure
  • Inspecting electrical wiring and connections
  • Monitoring wear on forming rolls
  • Replacing damaged or worn components
  • Alignment checks on rolls
  • Software and control panel upgrades

Keeping maintenance logs will help predict servicing needs. Only authorized technicians should attempt repairs.

Choosing a Roller Shutter Roll Forming Machine Supplier

Key factors in selecting a roller shutter roll forming machine supplier:

Table 7: How to choose a roller shutter roll forming machine supplier

Technical expertiseExperience producing quality roller shutter tooling
CustomizationAbility to modify as per requirements
Production capacitySufficient speeds and widths
Coil handlingAuto-loaders to handle large coils
AutomationEase of operation and diagnostics
Safety systemsLight curtains, e-stops, sensors
DocumentationMachine manuals, electrical diagrams, CE
Warranty and supportGuarantee on parts, quick after-sales service
ReferencesProven track record with customers
PricingCompetitive capital and operating costs
Lead timeAbility to deliver quickly

Visiting existing installations and checking sample profiles can help verify supplier capabilities.

Comparison of Roller Shutter Roll Forming Machines

Table 8: Comparing roller shutter roll forming machine models

Speed10 m/min15 m/min25 m/min
Roll stations182024
Coil capacity3 tons4 tons5 tons
Profile accuracy+/- 1.0 mm+/- 0.5 mm+/- 0.3 mm
Price range$40,000 – $60,000$70,000 – $100,000$120,000 – $150,000

Higher priced models have greater speeds, accuracy, and automation. Entry-level economies models have basic features but lower throughput. Select based on production needs and budget.

Advantages of Roller Shutter Roll Forming Machines

  • Highly automated for efficient production
  • Flexible to produce various shutter profiles
  • Consistent and uniform product quality
  • Low material waste and low operating costs
  • Safer working conditions compared to manual methods
  • Adjustable speed and production parameters
  • Integrated forming minimizes material handling
  • Small footprint with compact layout

Limitations of Roller Shutter Roll Forming Equipment

  • High initial capital investment
  • Require skilled personnel for operation and maintenance
  • Roll tooling needs changing for new profiles
  • Size limits based on width, thickness, diameter
  • Fixed Metrics not easy to modify line layout
  • Can be noisy during high speed operation
  • Limited material types to steel and aluminum coils
roller shutter roll forming machine
Roller Shutter Roll Forming Machine 6


Table 9: Frequently asked questions about roller shutter roll forming machines

What materials can be formed into roller shutter profiles?Common materials are galvanized steel and aluminum coils. Thicknesses from 0.4 to 1.25 mm.
What profile dimensions can be produced?Widths ranging 55 – 310 mm are possible. Custom profiles can be engineered.
How long does it take to change tooling?Roll change time is 30 minutes to 2 hours depending on stations to be changed.
What safety features are incorporated?Light curtains, e-stops, guards, sensors stop machine if issues.
What is the typical production rate?10 – 25 meters of formed profile per minute. Depends on machine speed.
What is the power requirement?15 – 30 kW connected load, with 3-phase high voltage supply.
What is the end cut accuracy and precision?Precision hydraulic or pneumatic shears give accuracy up to +/- 0.5 mm .
What is the line layout footprint?Approximately 15m x 3m space needed for a complete production line.
What preventive maintenance is required?Daily cleaning, weekly lubrication, periodic roll changes, parts replacement.
What is the estimated service life?Approximately 15 years with proper maintenance and operation.


Roller shutter roll forming machines provide an efficient automated method to produce uniform shutter slats, guides, and rails directly from coils. With capabilities to reach 25 meters per minute production speeds at high accuracies, these roll formers enable manufacturers to meet market demand cost-effectively. However, the equipment represents a significant investment and requires dedicated maintenance and skilled labor. By selecting an appropriate forming line matched to production volumes and profile mix, manufacturers can enhance productivity and roller shutter quality.

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