Description
Double deck roll forming machine can produce two different profile drawings, which can save more space and money compared with two different machines, the material thickness range 0.3-0.8mm or 0.12-0.4mm, material PPGI, stainless steel and galvanized steel
You can choose two different profile drawings such as:
- Roof sheet and corrugated sheet
- Wall sheet and corrugated sheet
- Roof sheet and wall sheet
- Glazed tile and roof sheet
- Glazed tile and corrugated sheet
The double layer roll forming machine can not work at the same time, one time only produce one layer profile. There is one clutch as one side of the machine, and you just move one handle wheel to make other layer profile, it takes few seconds, and the whole line only need one person to operate, it is very easy
Profile Drawing
Technological process
Uncoiling——Roll forming—Hydraulic cutting—Products collecting
Machine List
|
5 tons manual decoiler | 1 set |
Feeding with guide | 1 set | |
Main roll forming machine | 1 set | |
PLC Control box | 1 unit | |
Hydraulic cutting device | 1 unit | |
2m passive table | 2 units | |
Spare parts | 1 package | |
Safety cover | 1 set |
Technical Data
Number | Items | Unit\Type | RF-DL |
1 | Steel Thickness | mm |
0.11-0.3mm for corrugate,0.3-0.8mm for trapezoidal sheet, Colored Steel / Galvanized Steel Coil
|
2 | Forming Speed | m/min | 8-15 |
3 | Roller stands | stand |
Upper layer is about 22 stations
Lower layer is about 20 stations |
4 | Roller Material | mm |
45# steel, coated with chrome
|
5 | Shaft material and diameter | mm |
Ф75 45# steel, coated with chrome
|
6 | Main Motor Power | Kw | 7.5 |
7 | Hydraulic cutting Power | Kw | 4 |
8 | Hydraulic pressure | Mpa | 12 |
9 | Power Supply |
380V, 50HZ,3 phase
|
|
10 | Tolerance | mm | ±1.5 |
11 |
Material of cutting
|
Cr12Mov HRC58-62
|
|
12 | Control system |
PLC with touch screen
|
|
13 | Main machine weight | T | 10T |
Note:main motor, hydraulic station and control box is under machine frame to save place, touch screen hang over |
Details of each composition
1. Uncoiler: 5 tons manual de-coiler
- Coil inner Diameter: ¢460-520mm
- Max out diameter of the coil: ¢1250mm
- Max Coil Width: 1250mm
2. Hydraulic Cutting
- Cutting motion: The main machine stops and then cut automatically. After cutting, the main machine re-starts automatically.
- Material of blade: CR12Mov with heat treatment
- Length measuring: Automatically
- The cutting thickness:0.5-1.0mm
- Hydraulic Station Power: 4kw
3. 2 meters passive table
- It adopts welded steel and supported roller to transmit the products.
- Size: 2000*1300*800mm
4. Control Box
- Power supplier: 380V, 50 Hz, 3Phase
- Length & quantity measurement automatically;
- Length & quantity controlled by PLC
- Length inaccuracy can be amended easily.
- Control panel: Button-type switch and touch screen
- Unit of length: millimeter (switched on the control panel)
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