Galvanized Steel Guide Rail Roll Forming Making Machine

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Description

Galvanized Steel Guide Rail Roll Forming Making Machine technique data

  1. Suitable Plate Material: thickness 0.8-1.5mm, Galvanized steel or blank steel
  2. Working Speed: 12 meters / min
  3. Forming Steps: 22 stations
  4. Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome
  5. Material of Shaft: 45# Advanced Steel (Diameter: 76mm), thermal refining
  6. Driven system: Chain drive
  7. Main Power with reducer: 11KW WH Chinese Famous
  8. Cutting: Hydraulic Cutting Cr12mov
  9. Material of Cutting Knife: Cr12Mov, Quench HRC58-62
  10. Hydraulic Station Power: 4KW Wuxi Wanshen Famous Chinese Brand
  11. The whole machine is controlled by industry computer-PLC.
  12. PLC–Panasonic, Japan English and Chinese Language
  13. Touch Screen–Panasonic Japan
  14. Encoder–Omron, Japan
  15. Electric parts–Schneider

Galvanized Steel Guide Rail Roll Forming Making Machine component

Machine name Quantity
3T hydraulic un-coiler 1 set
Main roll forming machine 1 set
Cutting holder 1 set
Hydraulic station 1 set
Control system (including control box) 1 set
Hydraulic Cutting die 1 set
Out tables 1 set
Spare parts 1 package

Galvanized Steel Guide Rail Roll Forming Making Machine profile drawing

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What is guide rail roll forming machine?

A guide rail roll forming machine is a specialized piece of equipment used in the manufacturing process of guide rails. Guide rails are long, narrow tracks or channels that are commonly used in various industries, such as construction, transportation, and material handling systems.

The roll forming machine is designed to transform flat metal sheets or coils into guide rails with a specific profile and shape. It achieves this through a continuous bending process. The machine consists of a series of rollers and dies that gradually shape the metal strip into the desired configuration.

The process begins with feeding the metal strip into the roll forming machine. The rollers and dies, arranged in a specific sequence, gradually bend and form the metal strip as it passes through the machine. The rollers exert pressure on the metal, shaping it according to the profile of the guide rail.

Guide rail roll forming machines typically have multiple stations, each with a set of rollers and dies responsible for a specific part of the forming process. These stations work together to gradually form the metal strip into the final shape.

The roll forming process offers several advantages for manufacturing guide rails. It allows for high production speeds, precise and consistent shaping, and the ability to work with various types of metals. The resulting guide rails are durable, have uniform dimensions, and exhibit excellent straightness.

Overall, a guide rail roll forming machine plays a crucial role in the efficient and cost-effective production of guide rails, contributing to the infrastructure and various industries that rely on these essential components.

function of slide rail roll forming machine factory

A slide rail roll forming machine factory serves the purpose of manufacturing slide rails through the use of roll forming machines. Slide rails, also known as linear guides, are essential components used in various applications, including machinery, automation systems, and precision equipment.

The main function of a slide rail roll forming machine factory is to produce high-quality slide rails efficiently and in large quantities. Here are some of the key functions of a slide rail roll forming machine factory:

  1. Roll Forming: The primary function of the factory is to operate roll forming machines that transform metal sheets or coils into slide rails. The machines consist of a series of rollers and dies that shape the metal strip into the desired profile, creating the guide rail with precision and accuracy.
  2. Material Handling: The factory is responsible for handling the raw materials required for slide rail production. This includes receiving and storing metal sheets or coils, as well as feeding them into the roll forming machines.
  3. Quality Control: Ensuring the production of high-quality slide rails is a crucial function of the factory. Quality control measures are implemented at various stages of the manufacturing process to inspect the dimensions, straightness, surface finish, and overall integrity of the slide rails.
  4. Maintenance and Calibration: The factory is responsible for maintaining and calibrating the roll forming machines to ensure their optimal performance. This includes regular inspection, cleaning, lubrication, and repair of the machines as needed to prevent downtime and maintain production efficiency.
  5. Packaging and Shipping: Once the slide rails are manufactured and pass the quality control checks, the factory handles the packaging and shipping processes. Slide rails are carefully packaged to protect them during transportation and are prepared for delivery to customers or distribution centers.
  6. Research and Development: A slide rail roll forming machine factory may also have a research and development department focused on continuous improvement, innovation, and the development of new slide rail designs or production techniques. This ensures that the factory stays competitive in the market and can meet evolving customer needs.

Overall, the function of a slide rail roll forming machine factory is to efficiently and effectively manufacture slide rails through the use of roll forming machines while maintaining strict quality control standards and meeting customer demands.

How does oem slide rail roll forming machine collaborate?

OEM (Original Equipment Manufacturer) slide rail roll forming machines are designed and manufactured by a specialized company for the purpose of being integrated into larger systems or production lines. These machines are typically customized to meet the specific requirements of the OEM’s clients. Here’s how OEM slide rail roll forming machine collaboration typically works:

  1. Requirements Analysis: The OEM collaborates with the client to understand their specific needs and requirements for slide rail production. This includes factors such as desired slide rail dimensions, material specifications, production capacity, and any unique features or functionalities required.
  2. Customization and Design: Based on the client’s requirements, the OEM designs and customizes the slide rail roll forming machine accordingly. This may involve modifying the machine’s dimensions, roller configuration, die specifications, and other parameters to ensure it can produce the desired slide rail profile.
  3. Integration Planning: The OEM works closely with the client to plan the integration of the roll forming machine into their existing production line or system. This includes considering factors such as available space, power requirements, material handling, and compatibility with other equipment.
  4. Manufacturing and Testing: Once the design is finalized, the OEM manufactures the customized slide rail roll forming machine. The machine is assembled, and rigorous testing is conducted to ensure its performance, accuracy, and reliability. The OEM may also involve the client in the testing phase to verify that the machine meets their specific requirements.
  5. Installation and Training: The OEM provides installation services, ensuring that the slide rail roll forming machine is properly set up and integrated into the client’s production line. Training is also provided to the client’s personnel on operating, maintaining, and troubleshooting the machine effectively.
  6. Technical Support and After-Sales Service: The collaboration continues beyond the installation phase, as the OEM provides ongoing technical support and after-sales service. This includes addressing any operational issues, providing spare parts, conducting maintenance services, and assisting with any upgrades or modifications required in the future.

The collaboration between the OEM slide rail roll forming machine provider and the client is essential to ensure that the machine meets the client’s specific requirements and seamlessly integrates into their production processes. By working closely together, they can achieve optimal results in terms of efficiency, productivity, and quality in slide rail manufacturing.

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Why Sussman Different

The price of Sussman’s roll forming machines is a little higher than other suppliers’. Let me explain about our machines difference:

Sussman machine design: it is unit one, which means the control box and the hydraulic station are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.

Our display screen is touch screen, not text touch screen.

Sussman Machinery

Sussman Processing technology: Sussman rollers is through grinding, quenched, chroming,finish machining,polishing,coated with chrome 0.05mm, all rollers are shiny, stronger and avoid rust.etc to make stronger, the roll forming machine is more robust and easier to use.  The metal sheet produced by our machine is always flat and perfect profiles., because in the design and during the machining process, we always control the force for the metal sheet, it does not damage the sheet surface and comes out perfect profile. And we use the German application COPRA, to imitate the situation in 3D and ensure the perfect profile.

Sussman Machinery

Sussman roll forming system

Sussman roll forming system: We will make the hand wheels at the feeding device to adjust feeding width, and we also make the wheels with the numbers then you know how to adjust right and left sides, also we made the rulers on the bedding, you can adjust the profile height and width according to the rulers.

Screw with numbers is to adjust material thickness easily, also with protecting cap also add laminating film device and felt to make the board flatter and smoother without scratches.

The machine is equipped with a detection switch device, in case of emergency, emergency alarm, stop operation.

Sussman Machinery's safety cover

The whole equipment is in accordance with the requirements of CE standards, and the entire body and transmission parts are covered to protect the safety of workers.

FAQ

What's Your Warranty?

12 Months, During Which All Parts Damaged Because Of Quality Problem Will Be Changed For Free.

What's Your Delivery Time?

Within 45-60 Days After Receiving Prepaid. Some Machines In Stock, Can Be Delivered At Any Time.

What's Your Payment Terms?

How To Place Order?

Inquiry—Confirm The Profile Drawings And Price—-Confirm The PI—Arrange The Deposit Or L/C—Then OK

How To Visit Our Company?

Fly To Shanghai Airport: By High Speed Train From Shanghai To Wuxi (30 Min), Then We Can Pick Up You.

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