Galvanized Steel Guide Rail Roll Forming Making Machine technique data

1. Suitable Plate Material: thickness 0.8-1.5mm, Galvanized steel or blank steel
2. Working Speed: 12 meters / min
3. Forming Steps: 22 stations
4. Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome
5. Material of Shaft: 45# Advanced Steel (Diameter: 76mm), thermal refining
6. Driven system: Chain drive
7. Main Power with reducer: 11KW WH Chinese Famous
8. Cutting: Hydraulic Cutting Cr12mov
9. Material of Cutting Knife: Cr12Mov, Quench HRC58-62
10. Hydraulic Station Power: 4KW Wuxi Wanshen Famous Chinese Brand
11. The whole machine is controlled by industry computer-PLC.
12. PLC–Panasonic, Japan English and Chinese Language
13. Touch Screen–Panasonic Japan
14. Encoder–Omron, Japan
15. Electric parts–Schneider

Galvanized Steel Guide Rail Roll Forming Making Machine component

Galvanized Steel Guide Rail Roll Forming Making Machine profile drawing

What is guide rail roll forming machine?

A guide rail roll forming machine is a specialized piece of equipment used in the manufacturing process of guide rails. Guide rails are long, narrow tracks or channels that are commonly used in various industries, such as construction, transportation, and material handling systems.

The roll forming machine is designed to transform flat metal sheets or coils into guide rails with a specific profile and shape. It achieves this through a continuous bending process. The machine consists of a series of rollers and dies that gradually shape the metal strip into the desired configuration.

The process begins with feeding the metal strip into the roll forming machine. The rollers and dies, arranged in a specific sequence, gradually bend and form the metal strip as it passes through the machine. The rollers exert pressure on the metal, shaping it according to the profile of the guide rail.

Guide rail roll forming machines typically have multiple stations, each with a set of rollers and dies responsible for a specific part of the forming process. These stations work together to gradually form the metal strip into the final shape.

The roll forming process offers several advantages for manufacturing guide rails. It allows for high production speeds, precise and consistent shaping, and the ability to work with various types of metals. The resulting guide rails are durable, have uniform dimensions, and exhibit excellent straightness.

Overall, a guide rail roll forming machine plays a crucial role in the efficient and cost-effective production of guide rails, contributing to the infrastructure and various industries that rely on these essential components.

function of slide rail roll forming machine factory

A slide rail roll forming machine factory serves the purpose of manufacturing slide rails through the use of roll forming machines. Slide rails, also known as linear guides, are essential components used in various applications, including machinery, automation systems, and precision equipment.

The main function of a slide rail roll forming machine factory is to produce high-quality slide rails efficiently and in large quantities. Here are some of the key functions of a slide rail roll forming machine factory:

1. Roll Forming: The primary function of the factory is to operate roll forming machines that transform metal sheets or coils into slide rails. The machines consist of a series of rollers and dies that shape the metal strip into the desired profile, creating the guide rail with precision and accuracy.
2. Material Handling: The factory is responsible for handling the raw materials required for slide rail production. This includes receiving and storing metal sheets or coils, as well as feeding them into the roll forming machines.
3. Quality Control: Ensuring the production of high-quality slide rails is a crucial function of the factory. Quality control measures are implemented at various stages of the manufacturing process to inspect the dimensions, straightness, surface finish, and overall integrity of the slide rails.
4. Maintenance and Calibration: The factory is responsible for maintaining and calibrating the roll forming machines to ensure their optimal performance. This includes regular inspection, cleaning, lubrication, and repair of the machines as needed to prevent downtime and maintain production efficiency.
5. Packaging and Shipping: Once the slide rails are manufactured and pass the quality control checks, the factory handles the packaging and shipping processes. Slide rails are carefully packaged to protect them during transportation and are prepared for delivery to customers or distribution centers.
6. Research and Development: A slide rail roll forming machine factory may also have a research and development department focused on continuous improvement, innovation, and the development of new slide rail designs or production techniques. This ensures that the factory stays competitive in the market and can meet evolving customer needs.

Overall, the function of a slide rail roll forming machine factory is to efficiently and effectively manufacture slide rails through the use of roll forming machines while maintaining strict quality control standards and meeting customer demands.

How does oem slide rail roll forming machine collaborate?

OEM (Original Equipment Manufacturer) slide rail roll forming machines are designed and manufactured by a specialized company for the purpose of being integrated into larger systems or production lines. These machines are typically customized to meet the specific requirements of the OEM’s clients. Here’s how OEM slide rail roll forming machine collaboration typically works:

1. Requirements Analysis: The OEM collaborates with the client to understand their specific needs and requirements for slide rail production. This includes factors such as desired slide rail dimensions, material specifications, production capacity, and any unique features or functionalities required.
2. Customization and Design: Based on the client’s requirements, the OEM designs and customizes the slide rail roll forming machine accordingly. This may involve modifying the machine’s dimensions, roller configuration, die specifications, and other parameters to ensure it can produce the desired slide rail profile.
3. Integration Planning: The OEM works closely with the client to plan the integration of the roll forming machine into their existing production line or system. This includes considering factors such as available space, power requirements, material handling, and compatibility with other equipment.
4. Manufacturing and Testing: Once the design is finalized, the OEM manufactures the customized slide rail roll forming machine. The machine is assembled, and rigorous testing is conducted to ensure its performance, accuracy, and reliability. The OEM may also involve the client in the testing phase to verify that the machine meets their specific requirements.
5. Installation and Training: The OEM provides installation services, ensuring that the slide rail roll forming machine is properly set up and integrated into the client’s production line. Training is also provided to the client’s personnel on operating, maintaining, and troubleshooting the machine effectively.
6. Technical Support and After-Sales Service: The collaboration continues beyond the installation phase, as the OEM provides ongoing technical support and after-sales service. This includes addressing any operational issues, providing spare parts, conducting maintenance services, and assisting with any upgrades or modifications required in the future.

The collaboration between the OEM slide rail roll forming machine provider and the client is essential to ensure that the machine meets the client’s specific requirements and seamlessly integrates into their production processes. By working closely together, they can achieve optimal results in terms of efficiency, productivity, and quality in slide rail manufacturing.