Aluzinc PPGI roof ridge cap roll forming machine

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Aluzinc PPGI roof ridge cap roll forming machine can produce material thickness range 0.3-0.8mm, material PPGI, galvalume steel and galvanized steel, also we can customize the machine according to your drawing.

Aluzinc PPGI roof ridge cap roll forming machine design is unit one, which means the control box and motor are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.

Profile Drawing of Aluzinc PPGI roof ridge cap roll forming machine

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Technological Process

Uncoiling—Feeding with guide—Roll forming—cutting—Products collecting

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Machine list
3 tons passive de-coiler 1 set
Feeding with guide 1 set
Main roll forming machine 1 set
PLC Control box 1 unit
Hydraulic station 1 unit
Hydraulic cutting 1 unit
Out tables 2 units
Safety cover 1 set

Technical Data

Item NO Description
Offered specification
1 Rolling speed
10-15m/min(not include cutting time)
2 Rolling thickness 0.3-0.6mm
3 Raw material
Galvanized steel sheet
6 Dimension
About 7500×1000×1200(mm)
7 Weight About 6 tons
8 Roller stations
About 16 stations
9 Roller material
45#forge steel, coated with chrome
10 Shaft diameter
Φ70mm, material is 45# forge steel
11 Transmission
By chain 1 inch
12 Material of chain
45# forged steel with frequency quenching, 12A
14 Material of cutting
Cr12Mov with quench HRC58-62°
15 Tolerance 6m+-5mm
16 Frame H type steel

Details Of Each Composition

1. 3T passive De-coiler

  • Coil inner Diameter: ¢460mm~520mm
  • Max out diameter of the coil: ¢800mm
  • Expansion: with 4 palms, with brake
  • Max Coil Width: 500mm

Automatic aluzinc roof ridge cap roll forming machine

2. Cutting

(1) Cutting after forming: Cut the sheet after roll forming to required length
(2) Cutting motion: The main machine automatically stops, and the cutting will take place. After the cutting, the main machine will automatically start.
(3) Material of blade: CR12Mov with heat treatment
(4) Length measuring: Automatic length measuring
(5) Tolerance of length: 10m±2mm

3.  Out tables

  • Length: 2 meters
  • Number: 2 units

Out table

4. Control Box

(1) Power supplier: 380 V, 50 Hz, 3Phase (adjusted with the requestment)
(2) Length & quantity measurement automatically;
(3) Length & quantity controlled by PLC
(4) Length inaccuracy can be amended easily.
(6). Control panel: Button-type switch and touch screen
(7) Unit of length: millimeter (switched on the control panel)

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What is capping roll forming machine?

A capping roll forming machine is a type of industrial machinery used in the manufacturing process of capping profiles or strips. It is commonly used in industries such as construction, automotive, and appliance manufacturing.

The roll forming process involves feeding a continuous strip of metal through a series of rollers, which gradually shape the material into the desired profile. In the case of a capping roll forming machine, the profile produced is typically used as a cover or cap to enclose or finish the edges of various products or structures.

The machine consists of several components, including a material feeding system, a series of forming rollers, cutting mechanisms, and control systems. The material, usually in the form of a coil, is fed into the machine and guided through the rollers, where it undergoes a series of bending and forming operations. The rollers are specifically designed to shape the metal strip into the desired capping profile.

Depending on the requirements, the capping roll forming machine may have additional features such as punching or embossing capabilities to create holes or patterns in the capping profile. The cutting mechanisms can be integrated into the machine to cut the capping profiles to the desired lengths.

Capping roll forming machines offer high efficiency and precision in producing uniform and consistent capping profiles. They are designed for continuous production and can handle various materials such as steel, aluminum, or other metals.

Overall, capping roll forming machines play a crucial role in the manufacturing process by providing a cost-effective and efficient solution for producing capping profiles used in a wide range of applications.

function of ridge capping roll forming machine

The key functions of a ridge capping roll forming machine include:

  1. Material Feeding: The machine accepts the metal coil or strip and feeds it into the forming stations. The material is typically guided and controlled by rollers and feeding mechanisms.
  2. Roll Forming: The machine uses a set of rollers and forming stations to gradually shape the metal strip into the desired ridge capping profile. The rollers are designed with the specific contours and dimensions required for the ridge cap design.
  3. Cutting: The machine may include a cutting mechanism to cut the continuous ridge capping profile into individual sections of the desired length. This ensures the production of standardized ridge caps ready for installation.
  4. Embossing/Punching: Depending on the design requirements, the machine may have additional stations for embossing or punching holes in the ridge caps. These features can add aesthetic details or facilitate attachment to the roofing system.
  5. Control System: The machine is equipped with a control system that manages the operation, speed, and synchronization of the rollers and forming stations. It ensures precise and consistent shaping of the metal strip into the ridge capping profile.

What is the purpose of ridge cap tile roll forming machine?

A ridge cap tile roll forming machine is designed to produce ridge cap tiles used in roofing systems. The purpose of this machine is to manufacture ridge cap tiles efficiently and accurately, ensuring consistent quality and precise dimensions.

The ridge cap tiles are an important component of roofing systems, particularly in sloped or pitched roofs. They are installed along the ridges and hips of the roof to provide a protective covering and to prevent water, debris, and other elements from infiltrating the roof structure. Ridge cap tiles also serve an aesthetic purpose by giving the roof a finished and polished appearance.

The ridge cap tile roll forming machine operates by feeding a coil of metal or other suitable material into the machine. The material is then passed through a series of rollers and dies, which shape and form it into the desired ridge cap tile profile. The machine can produce ridge cap tiles in various shapes, sizes, and designs, depending on the specific requirements of the roofing project.

By utilizing a roll forming machine, ridge cap tiles can be produced in a continuous and automated process, significantly improving efficiency and reducing labor costs compared to traditional manual methods of tile fabrication. The machine can also incorporate additional features such as cutting, punching, and embossing functions to create the necessary slots or holes for installation purposes.

Overall, the purpose of a ridge cap tile roll forming machine is to streamline the manufacturing process of ridge cap tiles, ensuring consistent quality, precise dimensions, and increased productivity in roofing projects.

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Why Sussman Different

The price of Sussman’s roll forming machines is a little higher than other suppliers’. Let me explain about our machines difference:

Sussman machine design: it is unit one, which means the control box and the hydraulic station are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. It saves more time and space.

Our display screen is touch screen, not text touch screen.

Sussman Machinery

Sussman Processing technology: Sussman rollers is through grinding, quenched, chroming,finish machining,polishing,coated with chrome 0.05mm, all rollers are shiny, stronger and avoid rust.etc to make stronger, the roll forming machine is more robust and easier to use.  The metal sheet produced by our machine is always flat and perfect profiles., because in the design and during the machining process, we always control the force for the metal sheet, it does not damage the sheet surface and comes out perfect profile. And we use the German application COPRA, to imitate the situation in 3D and ensure the perfect profile.

Sussman Machinery

Sussman roll forming system

Sussman roll forming system: We will make the hand wheels at the feeding device to adjust feeding width, and we also make the wheels with the numbers then you know how to adjust right and left sides, also we made the rulers on the bedding, you can adjust the profile height and width according to the rulers.

Screw with numbers is to adjust material thickness easily, also with protecting cap also add laminating film device and felt to make the board flatter and smoother without scratches.

The machine is equipped with a detection switch device, in case of emergency, emergency alarm, stop operation.

Sussman Machinery's safety cover

The whole equipment is in accordance with the requirements of CE standards, and the entire body and transmission parts are covered to protect the safety of workers.

FAQ

What's Your Warranty?

12 Months, During Which All Parts Damaged Because Of Quality Problem Will Be Changed For Free.

What's Your Delivery Time?

Within 45-60 Days After Receiving Prepaid. Some Machines In Stock, Can Be Delivered At Any Time.

What's Your Payment Terms?
How To Place Order?

Inquiry—Confirm The Profile Drawings And Price—-Confirm The PI—Arrange The Deposit Or L/C—Then OK

How To Visit Our Company?

Fly To Shanghai Airport: By High Speed Train From Shanghai To Wuxi (30 Min), Then We Can Pick Up You.

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